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1000L 6 Layer Full Automatic Extrusion Blow Molding Machine Precision Industrial Grade

Basic Information
Place of Origin: Shibu Industrial Park Changyi City Shandong Province China
Brand Name: XINHENGDA
Model Number: 1000L 3 Layer
Minimum Order Quantity: 1
Price: Contact me
Delivery Time: Regular orders ship in 90 days; for customized products, please contact me for the timeline.
Payment Terms: L/C,D/A,T/T,Western Union,D/P
Supply Ability: 90+
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Detail Information
Surfacefinish: Smooth Or Textured Productname: Large-scale Plastic Blow
Dimensions: Custom Sizes Available Productionmethod: Blow Molding
Applications: Storage Tanks, Containers, Industrial Use Coloroptions: Customizable
Weight: Varies By Size, Typically 10-50 Kg Capacity: Up To 2000 Liters
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Product Description

1000L 6-Layer Full-Automatic High-Precision Industrial-Grade Blow Molding Machine

 

Product Introduction

The product is named SKJ 1000L Full-Automatic Plastic Blow Molding Machine (Model: XHD1000L six layers), a high-performance multi-layer plastic molding equipment. It adopts an IKV-designed screw to ensure efficient melt plasticization and uniform material mixing. Equipped with core components such as Moog 100-point parison wall thickness control system, PLC control system, Yuken Taiwan hydraulic components, Sumitomo Japan oil pumps, and Italy Phase servo system, the machine achieves precise molding control. Featuring full-automatic operation, it is easy to operate—only 2 female workers are needed to operate the machine, and the entire production line requires just 3 or 4 personnel. Compared with rotational molding machines, it has advantages of higher output, 25%-35% raw material saving, and better impact resistance. The product has obtained CE and ISO9001:2008 certifications.
 

Tabular Parameters

Operating Condition Parameters

Item
Specific Requirements
Working Environment
Indoor workshop use with good ventilation; bridge crane height ≥ 9m; plant foundation concrete ≥ 18cm; away from magnetic fields; humidity ≤ 90%; indoor temperature 0-45℃
Power Source
3-phase 4 wires 50Hz, 380V-415V
Cooling Water
Water temperature ≤ 20℃; water pressure ≥ 0.3Mpa; water consumption 50T/H
Air Source
Air source pressure 0.8Mpa; air pressure for product forming 0.2-0.4Mpa
Raw Material
High Density Polyethylene (HDPE/HMW-HDPE)

 

(2) Equipment Overview Parameters

No.
Item
Specific Parameters
1
Extruder
80/65/65/65/65/80
2
Machine Die Head
50L six layers accumulator type die head (bigger than other factories)
3
Clamping Unit
3 pieces type clamping unit with 2 pull bars
4
Machine Frame
Machine frame with elevator
5
Material Loader
Three Spring feeding machine
6
Blow Unit
Multifunction blow seat
7
Robot
Adjustable robot
8
Hydraulic System
Delta servo main hydraulic unit and Wall thickness control small hydraulic unit
9
Pneumatic System
Xinhengda pneumatic control system
10
Electric System
PLC electric system
11
Power
Total load 354.5 kw, average consumption 210 kw
12
Machine Dimension (L×W×H)
7×8×6.5 (unit: meter)
13
Machine Weight
50 TON
14
Product Range
200-1000L Horizontal Tank and 1200L Vertical Tank
15
Melting Capacity
350 KGS/Hour
16
Product Layers
1 to 6

 

(3) Detailed Parameters of Core Components

1. Extruder Parameters

Category
Item
Specific Parameters
Screw and Barrel
Screw Diameter/L/D/Material
80/65/65/65/65/80; 30:1; 38CrMoAl (both screw and barrel)
Driving Motors and Inverter
Motor Brand/Power/Inverter
HT HILECTRO; 45KW/30KW/30KW/30KW/30KW/45KW; DELTA SERVO CONTROL
Gear Box
Brand/Hard Surface Hardness/Water Cooling
JIANGYIN GEAR; 250/200/200/200/200/250; Separated heat exchanger
Temperature Control
Heaters/Heating Zone/Heating Power/Cooling System
Cast aluminum heating ring (cost twice that of ceramic); 26; 48KW; Barrel heating zone with cover and cooling fan, feeding zone with water cooling unit

 

2. Machine Die Head Parameters

Category
Item
Specific Parameters
Accumulator
Style/Volume/Material
Four layers accumulator; 50L/38KG; 38CrMoAl & 45# steel
Material Pushing and Thickness Control Cylinder
Model/Working Pressure/Working Temperature/Oil Temperature Control
2-in-1 cylinder; ≤16 mpa; ≤70°C; Water-cooled plate to reduce cylinder temperature
Die Pin and Core Pin
Material/Size
45# steel; Matching products
Temperature Control
Heaters Style/Power
High efficient ceramic heating ring; 90KW

 

3. Clamping Unit Parameters

Category
Item
Specific Parameters
Unit Style
-
3 pieces type clamping unit with 2 pull bars
Clamping Board
Board Type/Platen Size/Daylight Between Platens/Material
Multi-row screw template; H1700×W1500; 800-2400MM; 45# steel & A3 steel
Clamping Cylinder
Working Pressure/Clamping Force
≤21mpa; 1000KN
Mould Changing Unit
Driving Type/Moving Distance
Hydraulic; 1600

 

4. Key System Configuration Parameters

System Name
Core Parameters
Hydraulic System
Stack-up servo hydraulic station (energy saving >40%); Oil tank size 1000L; Water cooling; Pump & Valve: Yuken Taiwan; Wall thickness control: Servo valve control, Motor:
Pneumatic System
Separate Pneumatic Station; Pneumatic Valve: SNTC & AIRTAC; Valves centrally arranged for easy maintenance
Electric Control System
PLC + Touch Screen; Multi-language interface (Chinese, English + Customer's local language); Peak Shifting and Progressive Heating Method; SSR (AC contactor for high-temperature areas)
Feeding System
Spring model feeding unit (applicable to various materials, no filter needed); Power: 4KW×6
Blow Seat
Five functions: air blowing/exhausting, sealing, stretching, lifting (stroke 500MM), horizontal adjustment
Robot
Four functions: forward/backward, clamping/unclamping, cooling, height adjustment

 

Product Functions

 

1.Raw Material Processing: Adopts IKV-designed screw to realize efficient melt plasticization and uniform material mixing, with a melting capacity of 350 KGS/Hour.

2.Precise Molding Control: Equipped with Moog 100-point parison wall thickness controller to ensure uniform wall thickness and wide-range adjustment of tank weight; Combined with PLC system for precise control of temperature, pressure and other parameters.

3.Full-Automatic Production: Integrates automatic feeding, clamping, blow molding and clamping; Only 2 female workers are required for machine operation, and 3-4 personnel for the entire production line.

4.Flexible Adaptation: Supports 1-6 layers of product production, applicable to 200-1000L horizontal tanks and 1200L vertical tanks; Equipped with hydraulic mold changing device for easy mold replacement.

5.Auxiliary Guarantee: Features intelligent temperature control (Peak Shifting and Progressive Heating), multiple cooling systems, safety protection (protective cover and guardrail); Multi-directional adjustment of blow seat and robot to adapt to different product specifications.

 

Product Advantages

1.Energy Efficiency: Adopts frequency control motor system + servo hydraulic system, with average low energy consumption, saving more than 40% energy compared with traditional equipment; High plasticizing efficiency and output far exceeding rotational molding machines.

2.Raw Material Saving: Saves 25%-35% raw materials compared with rotational molding tanks, reducing production costs.

3.High Product Quality: Uniform product wall thickness and much better impact resistance than rotational molding tanks; Core components from well-known brands ensure stable equipment operation and consistent product quality.

4.Easy Operation: Full-automatic operation with low threshold; Multi-language interface suitable for users in different regions; Reasonable equipment structure for easy maintenance.

5.Wide Adaptability: Can produce multi-specification and multi-layer plastic tanks, suitable for HDPE/HMW-HDPE raw materials, meeting storage needs of different industries.

 

Product Features

1.High-End Core Components: Key components are from international/domestic well-known brands, such as electrical system, Moog wall thickness control system, Yuken hydraulic components, Sumitomo oil pumps, Italy Phase servo system, ensuring equipment reliability and durability.

2.Humanized Structural Design: Lifting frame for easy operation and maintenance; Multi-row screw template for easy fixture fixing; Centralized arrangement of pneumatic valves for convenient maintenance; Multi-language interface adapting to different user needs.

3.Energy Conservation and Environmental Protection: Combination of servo system and frequency conversion control greatly reduces energy consumption; High raw material utilization rate reduces waste; Efficient cooling system reduces energy waste.

4.Safety and Stability: Equipped with complete protective cover and guardrail to ensure operation safety; Multiple detection and control mechanisms to avoid overload, overheating and other faults; 1-year warranty, with professional engineers for installation, commissioning and training to ensure long-term stable operation.

5.Strong Customization Adaptability: Can adjust product layers and specifications according to customer needs with easy mold replacement; AC contactor can be used in high-temperature areas to adapt to different environmental conditions.

 

Production process

1000L 6 Layer Full  Automatic Extrusion Blow Molding Machine Precision Industrial Grade 0

Application Scenarios

This 1000L six-layer full-automatic plastic blow molding machine is mainly used to produce 200-1000L horizontal tanks and 1200L vertical tanks. The products are made of HDPE/HMW-HDPE with excellent corrosion resistance and impact resistance, widely applied in the following scenarios:
  • Industrial Liquid Storage: Storage of acid-base solutions in chemical industry, lubricating oil in machinery industry, cleaning fluid in electronic industry, etc.
  • Agricultural Applications: Storage of agricultural irrigation water, pesticide diluent, fertilizer solution, etc.
  • Municipal and Civil Scenarios: Urban secondary water supply tanks, domestic water storage tanks in communities, schools and hospitals, chemical storage tanks in sewage treatment plants, etc.
  • Other Scenarios: Raw material storage in food industry (such as edible oil, fruit juice semi-finished products), electrolyte storage in new energy industry and other fields requiring high safety and stability of storage tanks.

 

1000L 6 Layer Full  Automatic Extrusion Blow Molding Machine Precision Industrial Grade 1

1000L 6 Layer Full  Automatic Extrusion Blow Molding Machine Precision Industrial Grade 2

1000L 6 Layer Full  Automatic Extrusion Blow Molding Machine Precision Industrial Grade 3

 

Contact Details
Jerry

WhatsAPP : +8615866170868