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3Layer Full Automatic Injection Blow Molding Machine HeavyDuty 1000L

Temel bilgi
Menşe yeri: Shibu Endüstri Parkı Changyi Şehri Shandong Eyaleti Çin
Marka adı: XINHENGDA
Model numarası: 1000L 3 Katlı
Min sipariş miktarı: 1
Fiyat: Contact me
Teslim süresi: Düzenli siparişler 90 gün içinde gönderilir; Özelleştirilmiş ürünler için lütfen zaman çizelgesi içi
Ödeme koşulları: L/C, D/A, T/T, Western Union, D/P
Yetenek temini: 90+
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Detay Bilgi
Kontrol sistemi: Dokunmatik Ekranlı PLC Plastikleştirme Yolu: Vida
Otomasyon düzeyi: Yarı otomatik / Tam otomatik Başvuru: Şişe imalatı, Konteyner üretimi
Kullanım: Elektrik Parçaları Tip: bir adım tam otomatik
Servo sistem: Hidrolik Servo Sistem Kapak Tipi: Plastik Vidalı Kapak
Malzeme: PE,PP Teslimat süresi: PE, PP, PS, PVC, PET
NAKLİYE: deniz yoluyla veya trenle Tahrikli Tip: Elektrik
Vurgulamak:

full automatic injection blow molding machine

,

1000l blow mold machine

,

1000l injection blow molding machine


Ürün Açıklaması

3-Layer Full-Automatic Heavy-Duty 1000L Customizable Plastic Blow Molding Equipment

1.The screw is engineered with an IKV design, boasting high-efficiency melting performance that ensures thorough homogenization of raw materials.

2.A variable frequency motor control system is integrated to cut down on overall power consumption effectively.

3.Equipped with a Moog 100-point parison thickness controller, it achieves uniform wall thickness distribution and enables wide-range adjustment of tank weight parameters.

4.Featuring full automation and user-friendly operation, the machine can be managed by two female operators; the entire production line only requires a team of 3–4 workers in total.

5.Compared with rotational molding machines, it delivers higher production output, reduces raw material consumption by 25%–35% relative to rotomolded tanks, and offers superior impact resistance performance.

6.Plus, an automated mechanical arm is configured for automatic product unloading.

 

Product Introduction

The XHD1000L 3-layer fully automatic plastic blow molding machine is outfitted with an IKV-structured screw and a servo hydraulic system, paired with a MOOG wall thickness controller. It is capable of manufacturing 1–3 layer plastic containers with a volume ranging from 200L to 1200L, and is compatible with HDPE and HMW-HDPE raw materials. Boasting full automation and high energy efficiency, this machine has obtained CE and SGS certifications, rendering it highly suitable for the mass production of large-volume plastic containers.

 

Tabular Parameters

1. Operating Requirements

 

Category Detailed Specifications
Operating Environment Indoor workshop equipped with adequate ventilation; free from magnetic interference; ambient air humidity ≤90%; indoor ambient temperature range: 0–45℃
Workshop Facility Requirements Overhead bridge crane with a minimum height of 7.2m; factory floor foundation with concrete thickness ≥16cm
Power Supply Three-phase four-wire system, 50Hz, voltage range 380V–415V
Cooling Water Supply Inlet water temperature ≤20℃; water pressure ≥0.3Mpa; water consumption rate 30T/H
Compressed Air Source General air supply pressure 0.8Mpa; dedicated air pressure for product molding: 0.2–0.65Mpa
Raw Material Requirement High-density polyethylene (HDPE/HMW-HDPE) only

 

2. Core Equipment Specifications

 

Serial No. Equipment Component Technical Parameters
1 Main Extruder Unit Triple-screw structure with screw diameter 90/90/90mm, length-diameter ratio (L/D) 30:1; matched motor power 55/55/55KW
2 Machine Die Head 55L accumulator-type die head, integrated heating power 70KW
3 Mold Clamping Unit Featuring a three-platen structure with dual tie bars configuration, this unit delivers a clamping force of 1000KN, and the platen measures 1700mm in height × 1500mm in width.
4 Overall Machine Metrics Total installed power 339KW / average operating power 180KW; machine dimension 8×4×6.3M; net weight 35T
5 Core Production Capacity Material melting capacity 400KG/H; adjustable product layer count: 1–3 layers
6 Control System Options Option 1: Siemens PLC + multi-language touch screen; Option 2: Italy Gefran control system (customer’s selection)

 

3. Key Component Brand Configuration

 

Component Category Adopted Brand/Material
Low-Voltage Electrical Components, PLC & HMI Touch Screen Siemens
Pneumatic Components SNTC, AirTac
Hydraulic Components Taiwan Yuken
Sealing Parts Germany DICHTOMATIK, Taiwan DZ
Screw Drive Motor & Frequency Converter HILECTRO SERVO
Axial Wall Thickness Control System US MOOG (200-point precision control)
Servo Control System Italy PHASE motor, Taiwan DELTA control module, Japan Sumitomo oil pump

 

4. Energy Consumption Parameters

 

Energy Consumption Item Rated Power
Triple Extrusion Motors 165KW (55KW × 3 units)
Main Hydraulic Oil Pump 37KW
Special Servo Pump (Wall Thickness Control) 7.5KW
Extruder Barrel Heating System 60KW
Die Head Heating System 70KW
Auxiliary Cooling Fans 1.875KW (15 units × 0.125KW per unit)
Total Installed Power 361.375KW
Average Operating Power 180KW

 

Product Core Functions

1.Fully Automated Production Process This blow molding machine integrates automated material loading, precision mold clamping and shaping, real-time wall thickness regulation, and robotic end-product retrieval. All core production steps are completely free from manual intervention.
2.High-Precision Process Control Fitted with a MOOG 200-point axial wall thickness controller, it ensures consistent wall thickness across every finished container. The servo hydraulic control system delivers swift response speeds and reliable operational stability during continuous production.
3.Flexible Production Adaptability It supports manufacturing of plastic containers with capacities spanning 200L to 1200L, allows flexible switching between 1–3 layer molding modes, and caters to custom product specifications such as 220L double L-ring chemical drums.
4.Intelligent Operation & Maintenance Boasting a multi-language human-machine interface, a stage-by-stage heating control function, and an integrated fault diagnosis system, it streamlines routine maintenance work and simplifies daily operational procedures.

 

Product Competitive Advantages

1.High Efficiency & Energy Conservation: Compared with rotational molding machines, it lowers raw material consumption by 25%–35%; the integrated servo system reduces energy usage by more than 40%, with an average operating power consumption of merely 180kW.
2.Superior Production Capacity: The material plasticizing and melting capacity hits 400KG/H, and the overall output is significantly higher than that of conventional rotational molding equipment of the same specification.
3.Excellent Product Quality: The finished containers boast stronger impact resistance than rotomolded products, featuring high wall thickness uniformity and consistent product performance.
4.Low Labor Cost: Only 2 operators are required to manage the main machine; the entire production line can be run with a 3–4 person team.
5.Comprehensive After-Sales Guarantee: Offers a 1-year warranty period, covering on-site installation, professional operator training, and mold testing & commissioning services.

 

Product Distinctive Features

1.High-End Component Selection: Core electrical and mechanical parts are procured from top-tier international manufacturers such as Siemens, MOOG, and Yuken; critical structural components are crafted from premium alloy steel (38CrMoAl) to maximize service life and wear resistance.
2.Upgraded Structural Layout: Three-platen double tie bar clamping mechanism, paired with a raised machine bed structure for streamlined mold changeovers; separate air supply and hydraulic stations are configured to simplify routine maintenance and troubleshooting work.
3.Accurate Temperature Regulation System: Utilizes a hybrid temperature control method integrating cast aluminum heating rings, air cooling and water cooling technologies; sectional heating is applied to the die head and screw to cut down unnecessary energy consumption effectively.
4.Secure & Stable Running Performance: Fitted with full-coverage safety shields and operational safety barriers; the machine is capable of sustained stable operation within an ambient temperature range of 0–45℃, and remains unaffected by external magnetic field interference.
5.Tailored Production Schemes: Offers mold customization services based on clients’ provided blueprints and dimensional specifications, ideal for producing a wide array of large-volume plastic storage containers.
 

Application Scenarios

This machine is primarily engineered for manufacturing large-volume plastic containers spanning a volume range of 200L–1200L, covering 220L double L-ring chemical barrels, industrial liquid storage vessels, heavy-duty packaging drums and similar products. It boasts wide applicability across chemical, food, pharmaceutical, environmental protection and related industries, satisfying the packaging and storage requirements of liquid substances in large-scale production settings, and is especially suited for high-standard large-capacity plastic container production lines.

3Layer Full Automatic Injection Blow Molding Machine HeavyDuty 1000L 0

3Layer Full Automatic Injection Blow Molding Machine HeavyDuty 1000L 1

3Layer Full Automatic Injection Blow Molding Machine HeavyDuty 1000L 2

 

İletişim bilgileri
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