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Heavy Duty 3Layer 1000L Auto Plastic Blow Molding Machine Customizable

기본 정보
원래 장소: 중국 산동성 창이시 시부 산업 단지
브랜드 이름: XINHENGDA
모델 번호: 1000L 3층
최소 주문 수량: 1
가격: Contact me
배달 시간: 일반 주문은 90일 이내에 배송됩니다. 맞춤형 제품의 경우 타임라인을 문의해 주세요.
지불 조건: L/C, D/A, T/T, Western Union, D/P.
공급 능력: 90+
상세 정보
오토메이션: 애플리케이션:
보증: 1년 재료 호환성: PET, PP, PE, PVC
제품명: 사출 블로우 성형기 상태: 새로운
강조하다:

plastic blow molding machine customizable

,

1000l auto blow molding machine

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1000l plastic blow molding machine


제품 설명

Heavy-Duty 3-Layer 1000L Auto Plastic Blow Molding Machine - Customizable

 

  • The screw is engineered with an IKV design, delivering high-efficiency melt processing to ensure thorough material homogenization.
  • The motor system is equipped with frequency conversion control, effectively cutting down power consumption.
  • A Moog 100-point parison thickness controller is integrated, which not only ensures uniform wall thickness but also enables wide-range adjustment of tank weight.
  • Boasting full automation and user-friendly operation, the machine can be managed by two female operators, with the entire production line requiring only 3–4 workers in total.
  • Compared with rotational molding machines, it features higher output efficiency — it saves 25%–35% of raw materials than rotational molding tanks, and the finished tanks also have superior impact resistance.
  • Products are automatically ejected by the built-in mechanical arm.

 

Product Introduction

Equipped with an IKV-structured screw, a servo hydraulic system and a MOOG wall thickness controller, the XHD1000L 3-layer fully automatic plastic blow molding machine delivers reliable performance. It can produce single-to-three layer plastic containers with capacities from 200L to 1200L, and works seamlessly with HDPE/HMW-HDPE raw materials. With its full automation and excellent energy efficiency, plus CE and SGS certification, this machine is ideal for large-scale batch production of big-sized plastic containers.

 

Tabular Parameters

1. Operating Requirements

 

Category Detailed Specifications
Operating Environment Indoor workshop equipped with adequate ventilation; free from magnetic interference; ambient air humidity ≤90%; indoor ambient temperature range: 0–45℃
Workshop Facility Requirements Overhead bridge crane with a minimum height of 7.2m; factory floor foundation with concrete thickness ≥16cm
Power Supply Three-phase four-wire system, 50Hz, voltage range 380V–415V
Cooling Water Supply Inlet water temperature ≤20℃; water pressure ≥0.3Mpa; water consumption rate 30T/H
Compressed Air Source General air supply pressure 0.8Mpa; dedicated air pressure for product molding: 0.2–0.65Mpa
Raw Material Requirement High-density polyethylene (HDPE/HMW-HDPE) only

 

2. Core Equipment Specifications

 

Serial No. Equipment Component Technical Parameters
1 Main Extruder Unit Triple-screw structure with screw diameter 90/90/90mm, length-diameter ratio (L/D) 30:1; matched motor power 55/55/55KW
2 Machine Die Head 55L accumulator-type die head, integrated heating power 70KW
3 Mold Clamping Unit Three-platen structure with dual tie bars; clamping force 1000KN; platen dimension H1700×W1500mm
4 Overall Machine Metrics Total installed power 339KW / average operating power 180KW; machine dimension 8×4×6.3M; net weight 35T
5 Core Production Capacity Material melting capacity 400KG/H; adjustable product layer count: 1–3 layers
6 Control System Options Option 1: Siemens PLC + multi-language touch screen; Option 2: Italy Gefran control system (customer’s selection)

 

3. Key Component Brand Configuration

 

Component Category Adopted Brand/Material
Low-Voltage Electrical Components, PLC & HMI Touch Screen Siemens
Pneumatic Components SNTC, AirTac
Hydraulic Components Taiwan Yuken
Sealing Parts Germany DICHTOMATIK, Taiwan DZ
Screw Drive Motor & Frequency Converter HILECTRO SERVO
Axial Wall Thickness Control System US MOOG (200-point precision control)
Servo Control System Italy PHASE motor, Taiwan DELTA control module, Japan Sumitomo oil pump

 

4. Energy Consumption Parameters

 

Energy Consumption Item Rated Power
Triple Extrusion Motors 165KW (55KW × 3 units)
Main Hydraulic Oil Pump 37KW
Special Servo Pump (Wall Thickness Control) 7.5KW
Extruder Barrel Heating System 60KW
Die Head Heating System 70KW
Auxiliary Cooling Fans 1.875KW (15 units × 0.125KW per unit)
Total Installed Power 361.375KW
Average Operating Power 180KW

Product Core Functions

1.Fully Automated Production Line Configuration: Integrates auto material feeding, accurate mold clamping forming, dynamic wall thickness adjustment, and robotic finished product extraction. Core manufacturing processes are completely free of manual operation.
2.High-Precision Process Management: Equipped with a MOOG 200-point axial wall thickness controller for uniform wall thickness of end products; the servo hydraulic control system delivers rapid reaction and stable running status.
3.Flexible Production Compatibility: Supports the production of containers in the 200L–1200L capacity range; 1–3 layer molding modes can be switched freely; fits customized product demands such as 220L double L-ring chemical drums.
4.Intelligent Operation & Upkeep: Features a multi-language HMI, step-by-step heating control function, and built-in fault diagnosis system to simplify daily maintenance and operational procedures.

 

Product Competitive Advantages

1.High Efficiency & Energy Conservation: Trims raw material consumption by 25%–35% compared with rotomolding machines; the integrated servo system reduces energy consumption by more than 40%, with an average running power consumption of just 180kW.
2.Superior Production Capacity: Material melting rate hits 400KG/H, and the overall production volume is much higher than that of traditional rotational molding equipment in the same class.
3.Excellent Product Quality: Finished containers possess stronger impact resistance than rotomolded goods, with highly consistent wall thickness and reliable product performance.
4.Low Labor Cost: Just 2 operators can manage the main machine; the full production line can be operated with a team of 3–4 staff members.
5.Comprehensive After-Sales Guarantee: Grants a 1-year warranty service, covering on-site installation, professional operator guidance, and mold trial run and commissioning.
 

Product Distinctive Features

1.Premium Component Configuration: Core electrical and mechanical parts are sourced from world-leading brands such as Siemens, MOOG and Yuken; key structural components are crafted from high-grade 38CrMoAl alloy steel to boost overall durability and service life.
2.Optimized Structural Design: Features a three-platen dual tie bar clamping unit, paired with a raised machine frame structure for easier mold changeovers; the independent air supply station and hydraulic station simplify routine maintenance and equipment overhaul work.
3.Precise Temperature Control System: Adopts a composite temperature regulation mode integrating cast aluminum heating rings, air cooling and water cooling; both die head and screw apply step-by-step heating technology to minimize energy loss during operation.
4.Safe & Reliable Operation: Fitted with full-set safety protective covers and operation guardrails; the machine can maintain stable running performance within an ambient temperature range of 0–45℃, and remains unaffected by magnetic field interference.
5.Customizable Production Solution: Offers mold customization services based on customer-provided drawings and dimension requirements, making it ideal for producing a wide range of large-capacity plastic containers.

 

Application Scenarios

This machine is primarily engineered for manufacturing large-capacity plastic containers with a volume range of 200L–1200L, covering 220L double L-ring chemical drums, industrial liquid storage tanks, heavy-duty packaging barrels and other related products. It finds wide application in chemical, food, pharmaceutical, environmental protection and other sectors, catering to the packaging and storage requirements of liquid materials in large-scale production scenarios, and is especially suited for high-standard large-capacity plastic container production lines.

Heavy Duty 3Layer 1000L Auto Plastic Blow Molding Machine Customizable 0

Heavy Duty 3Layer 1000L Auto Plastic Blow Molding Machine Customizable 1

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