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High End Custom 1000L 3 Layer Auto Blow Molder Machine Industrial Grade Reliability

기본 정보
원래 장소: 중국 산동성 창이시 시부 산업 단지
브랜드 이름: XINHENGDA
모델 번호: 1000L 3층
최소 주문 수량: 1
가격: Contact me
배달 시간: 일반 주문은 90일 이내에 배송됩니다. 맞춤형 제품의 경우 타임라인을 문의해 주세요.
지불 조건: L/C, D/A, T/T, Western Union, D/P.
공급 능력: 90+
상세 정보
제품명: 사출 블로우 성형기 구조: 사출 블로우 성형기
색상: 파란색/노란색/흰색/주황색 재료: 체육, PP
애플리케이션: 상태: 새로운
플라스틱 종류: 열가소성 물질 기계 유형: 유압식
강조하다:

blow molder machine industrial

,

blow molder machine industrial grade

,

custom blow mold machine


제품 설명

High-End Custom 1000L 3-Layer Auto Blow Molder Industrial-Grade Reliability

1.Adopting the IKV design principle for screw configuration, the unit achieves ultra-efficient plastic melting, while ensuring homogeneous mixing of raw materials throughout the processing cycle.

2.Integrated with a variable frequency motor control system, the machine effectively lowers overall power usage. Paired with a 100-point Moog parison thickness regulator, it not only ensures consistent wall thickness of finished products, but also supports broad adjustments to the final weight specifications of the tanks.

3.With full automation and intuitive operational design, the equipment can be easily operated by two female staff members; notably, the entire production line only needs a minimal workforce of 3–4 personnel to maintain stable operation.

4.In contrast to rotomolding equipment, this blow molding machine delivers higher production efficiency: it cuts raw material waste by 25%–35% compared to rotomolded tanks, and also offers enhanced impact resistance over traditional rotomolding alternatives. Additionally, an automated robotic arm is installed for finished product handling, completely replacing manual extraction procedures.

High End Custom 1000L 3 Layer Auto Blow Molder Machine Industrial Grade Reliability 0Product Introduction

The XHD1000L 3-layer fully automatic plastic blow molding machine is engineered with a premium configuration that includes an IKV-designed screw, a servo hydraulic system, and a MOOG wall thickness controller. It supports the manufacturing of 1–3 layer plastic containers spanning the 200–1200L capacity range, while being fully compatible with HDPE and HMW-HDPE raw materials. Boasting full automation and high energy efficiency as its core competitive advantages, the machine holds dual CE and SGS certifications, making it an ideal solution for the large-scale mass production of heavy-duty plastic containers.

Tabular Parameters

1. Working Conditions

Classification Detailed Specifications
Operating Surroundings ndoor facility with adequate ventilation; free from magnetic interference; maximum ambient humidity 90%; operating temperature range 0–45℃
Factory Premise Criteria Minimum overhead crane lifting height 7.2m; required concrete thickness for plant foundation no less than 16cm
Electrical Supply 3-phase 4-wire system, 50Hz frequency, voltage range 380V to 415V
Cooling Water Supply Max inlet water temperature 20℃; minimum working water pressure 0.3Mpa; water flow rate 30T/H
Compressed Air Supply Standard air source pressure 0.8Mpa; dedicated forming air pressure range 0.2–0.65Mpa
Raw Material High-density polyethylene (HDPE/HMW-HDPE)

 

2. Core Equipment Overview

No. Item Specifications
1 Extrusion Unit Triple-screw configuration with 90/90/90MM diameter; length-to-diameter (L/D) ratio of 30:1; matched with three 55KW drive motors, totaling 165KW
2 Main Machine Die Head 55L accumulator-type structure; integrated heating system with a rated power output of 70KW
3 Mold Clamping Assembly Three-section frame design equipped with dual tie bars; nominal clamping force reaches 1000KN; fixed platen dimensions are H1700×W1500mm
4 Machine Overall Specifications Installed power: 339KW (total) / 180KW (average operating power); overall physical dimensions: 8×4×6.3 meters; net machine weight: 35 metric tons
5 Key Production Performance Indicators Nominal melting capacity: 400 kilograms per hour; flexible product structure support: configurable 1 to 3 layer molding modes
6 Integrated Control Configuration Two optional systems for customer selection: 1) Siemens PLC combined with multi-language touch screen operation interface; 2) Italy-originated Gefran professional control system

 

3. Key Component Brands

 

Component Category Brand/Material
Low-Voltage Apparatus, PLC, Touch Screen Siemens
Pneumatic Components SNTC & AirTac
Hydraulic Components Taiwan Yuken
Seals Germany DICHTOMATIK, Taiwan DZ
Screw Motor, Frequency Converter HILECTRO SERVO
Wall Thickness Control System US MOOG (200 points)
Servo System Italy PHASE motor, Taiwan DELTA control, Japan Sumitomo oil pump

 

4. Energy Consumption Parameters

Energy Consumption Component
Rated Power Specification
Extrusion Motor Assembly
165KW (composed of 3 units × 55KW each)
Servo Pump (Dedicated for Wall Thickness Regulation)
37KW
Extruder Barrel Heating System
7.5KW (special for wall thickness control)
Extruder Barrel Heating System
60KW
Die Head Heating System 70KW
Cooling Fan Assembly
1.875KW (0.125KW×15)
Total Installed Power
361.375KW
Average Operational Power
180KW

Product Functions

1.Fully Automated Manufacturing Process: Integrating auto material loading, one-step molding, real-time wall thickness calibration and robotic finished-product retrieval into a smooth production line, this equipment eliminates manual operation across all core production procedures.

2.High-Precision Control System: Equipped with a 200-point MOOG axial wall thickness controller, it ensures consistent wall thickness for each individual container. Assisted by a servo hydraulic system, it delivers highly responsive and precise process adjustment.

3.Versatile Adaptability: This equipment can produce items with a capacity range of 200L–1200L, supports flexible conversion of 1-layer, 2-layer and 3-layer molding modes, and is compatible with customized demands like 220L double L-ring chemical barrels.

4.Intelligent Operation and Easy Maintenance: The system features a multi-language interface and employs peak-shifting heating and gradual temperature control tactics. Additionally, it incorporates built-in fault diagnosis capabilities and optimized maintenance features to enhance operational effectiveness.

 

Product Advantages

1.Outstanding Efficiency & Energy Savings: When matched against rotomolding machines, this equipment trims raw material consumption by 25%–35%. What’s more, its integrated servo system drives energy usage down by over 40%, with the average running power consumption kept at a mere 180KW.

2.Robust Production Capacity: With a melting capacity of 400KG per hour, the unit generates production output that surpasses traditional rotational molding equipment by a substantial margin.

3.Top-Tier Product Quality: Finished products exhibit greater impact resistance than those made by rotomolding processes, and feature excellent wall thickness uniformity across the entire surface of each item.

4.Easy-to-Operate Design: Just two operators are sufficient to run the main production machine, while the complete production line only needs a total workforce of 3 to 4 people for smooth operation.

5.All-Round After-Sales Service: Backed by a 1-year warranty period, the equipment includes on-site installation, professional technical training for your team, and dedicated mold debugging services as standard.

 

Product Features

1. Premium Configuration: Core components are sourced from top-tier brands including Siemens, MOOG and Yuken; structural materials adopt high-grade steel such as 38CrMoAl to boost long-term durability.
2. Optimized Structural Design: Adopting a 3-piece double tie rod clamping mechanism and an elevated frame structure, the equipment facilitates convenient mold replacement; integrated independent air and hydraulic stations simplify maintenance procedures.
3. Accurate Temperature Regulation: Temperature control is achieved through a combined system of cast aluminum heating rings, air cooling and water cooling; off-peak heating technology is applied to the die head and screw to reduce energy consumption.
4. Safe and Dependable Performance: Equipped with protective covers and safety guards, the machine operates stably in environments ranging from 0–45℃ and is resistant to magnetic field interference.
5. Flexible Customization Capabilities: Custom mold development is offered based on customers' specific drawings and dimensions, enabling the equipment to manufacture a variety of large-capacity plastic container types.

 

Application Scenarios

Centering on the production of large-capacity plastic containers with a volume scope of 200L to 1200L, this solution fulfills the manufacturing demands for chemical drums (including 220L double L-ring drums), liquid storage tanks, industrial packaging barrels, and other related products. Possessing broad applicability in the chemical, food, pharmaceutical, and environmental protection fields, it meets the diverse requirements of liquid storage, transportation, and other associated scenarios. Its distinctive advantage lies in its excellent compatibility with large-scale production lines that set stringent quality standards for plastic container manufacturing.
 
Specializing in the fabrication of large-capacity plastic containers ranging from 200L to 1200L, this solution caters to the production of chemical drums (covering 220L double L-ring drums), liquid storage tanks, industrial packaging barrels, and other similar products. With extensive adaptability across the chemical, food, pharmaceutical, and environmental industries, it satisfies the varied needs of liquid storage, transportation, and relevant application scenarios. What distinguishes it is its outstanding compatibility with large-scale production lines that impose strict quality criteria on plastic container fabrication.

 

High End Custom 1000L 3 Layer Auto Blow Molder Machine Industrial Grade Reliability 1

High End Custom 1000L 3 Layer Auto Blow Molder Machine Industrial Grade Reliability 2

High End Custom 1000L 3 Layer Auto Blow Molder Machine Industrial Grade Reliability 3

 

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