Custom High-Quality 1000L 3-Layer Automatic Blow Molding Machine Industrial Grade
1.The screw is designed in line with the IKV design principle, delivering highly efficient melting performance to realize thorough material blending.
2.A variable frequency motor control system is incorporated to cut down on power consumption. Equipped with a 100-point Moog parison thickness controller, the machine guarantees uniform wall thickness, and at the same time enables wide-range adjustments to the final weight of the tank.
3.Featuring full automation and user-friendly operation, the equipment can be operated by two female workers; remarkably, the whole production line merely requires a workforce of 3–4 people.
4.Compared with rotomolding equipment, this machine boasts higher output efficiency: it reduces raw material consumption by 25%–35% compared to rotomolded tanks, and also demonstrates superior impact resistance over rotomolded alternatives. What’s more, an automated robotic arm is configured for finished product extraction, eliminating the need for manual handling.
The XHD1000L 3-layer full-automatic plastic blow molding machine adopts a configuration of IKV-designed screw, servo hydraulic system and MOOG wall thickness controller. It supports the production of 1–3 layer plastic containers in the 200–1200L capacity bracket, and is compatible with HDPE as well as HMW-HDPE raw materials. With full automation and high energy efficiency as its core strengths, the machine is CE and SGS certified, thus being widely applicable to the mass production of large-scale plastic containers.
1.Fully Automated Manufacturing Process: Integrating auto material loading, one-step molding, real-time wall thickness calibration and robotic finished-product retrieval into a smooth production line, this equipment eliminates manual operation across all core production procedures.
2.High-Precision Control System: Equipped with a 200-point MOOG axial wall thickness controller, it ensures consistent wall thickness for each individual container. Assisted by a servo hydraulic system, it delivers highly responsive and precise process adjustment.
3.Versatile Adaptability: This equipment can produce items with a capacity range of 200L–1200L, supports flexible conversion of 1-layer, 2-layer and 3-layer molding modes, and is compatible with customized demands like 220L double L-ring chemical barrels.
4.Intelligent Operation and Easy Maintenance: The system features a multi-language interface and employs peak-shifting heating and gradual temperature control tactics. Additionally, it incorporates built-in fault diagnosis capabilities and optimized maintenance features to enhance operational effectiveness.
1.Superior Efficiency & Energy Conservation: This equipment cuts down raw material usage by 25%–35% when compared with rotomolding machines. Additionally, its built-in servo system reduces energy consumption by more than 40%, and the average operational power draw is maintained at only 180KW.
2.Exceptional Production Capability: Boasting a 400KG per hour melting capacity, the unit delivers production output that outperforms conventional rotational molding equipment by a significant margin.
3.Premium Product Quality: The end products boast stronger impact resistance than those produced via rotomolding, and feature a high degree of wall thickness consistency across the whole product surface.
4.User-Friendly Operation: A mere two operators can manage the main production machine, whereas the entire production line requires a total staffing of just 3 to 4 personnel.
5.Comprehensive After-Sales Support: Covered by a 1-year warranty period, the equipment comes with on-site installation, professional technical training for your staff, and dedicated mold commissioning services included.
1.High-end Configuration: Key components adopt top-tier brands like Siemens, MOOG and Yuken; structural materials utilize premium steel varieties such as 38CrMoAl for enhanced durability.
2.Optimized Structure: Featuring a 3-piece double pull rod clamping mechanism and an elevated frame design, the equipment allows for easy mold changes; independent air and hydraulic stations are built in to streamline maintenance work.
3.Precise Temperature Control: Temperature is regulated via a combined system of cast aluminum heating rings, air cooling and water cooling; off-peak heating technology is adopted for the die head and screw to cut down energy usage.
4.Safety and Reliability: Equipped with protective enclosures and safety barriers, the machine maintains stable operation in 0–45℃ environments, with immunity to magnetic field disturbances.
5.Flexible Customization: Custom mold development is available according to customer-specified drawings and sizes, making the equipment compatible with manufacturing various large-capacity plastic container types.
Application Scenarios
Focusing on the manufacture of large-capacity plastic containers with a volume range of 200L to 1200L, this solution addresses the production needs of chemical drums (including 220L double L-ring drums), liquid storage tanks, industrial packaging barrels, and other related products. Boasting wide applicability in the chemical, food, pharmaceutical, and environmental protection sectors, it meets the diverse requirements of liquid storage, transportation, and other associated scenarios. Its distinguishing feature lies in its excellent compatibility with large-scale production lines that impose strict quality criteria on plastic container manufacturing.
Specialized in producing large-capacity plastic containers spanning 200L to 1200L, this solution caters to the fabrication of chemical drums (encompassing 220L double L-ring drums), liquid storage tanks, industrial packaging barrels, and more. With extensive adaptability across the chemical, food, pharmaceutical, and environmental industries, it satisfies the varied demands of liquid storage, transit, and relevant application scenarios. What makes it stand out is its outstanding compatibility with large-scale production lines requiring rigorous quality standards for plastic container production.
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