products

Heavy Duty 1000L 3 Layer Customizable Plastic Blow Molding Machine Full Automatic

Basic Information
Place of Origin: Shibu Industrial Park Changyi City Shandong Province China
Brand Name: XINHENGDA
Model Number: 1000L 3 Layer
Minimum Order Quantity: 1
Price: Contact me
Delivery Time: Regular orders ship in 90 days; for customized products, please contact me for the timeline.
Payment Terms: L/C,D/A,T/T,Western Union,D/P
Supply Ability: 90+
Get Best Price
Chat Now
Detail Information
Machine Size: Compact / Small-scale Surfacefinish: Smooth Or Textured
Dimensions: Custom Sizes Available Productname: Large-scale Plastic Blow
Coloroptions: Customizable Applications: Storage Tanks, Containers, Industrial Use
Highlight:

customizable plastic blow molding machine

,

plastic blow molding machine full automatic

,

1000l auto blow molding machine


Product Description

Heavy-Duty 1000L 3-Layer Full-Automatic Customizable Plastic Blow Molding Machine

 

  • The screw adopts IKV design, with high potency melt to make sure the material wellmixed.
  • Adopt frequency control of motor system to reduce the power consumption.-Adopt Parison thickness controller Moog 100 points, to make thickness even andadjust the tank weight in big span.
  • Fully automatic, easy to operate, two women can operate machine, whole productionline need 3 or 4 person only.
  • High output versus Roto molding machine-Save raw material 25% -35% versus Roto tanks.
  • Perfect impact resistance versus Roto tanks.-The mechanical arm can take out the product automatically.

 

Product Introduction

The XHD1000L 3-layer full-automatic plastic blow molding machine adopts an IKV-designed screw and servo hydraulic system, combined with a MOOG wall thickness controller. It can produce 1-3 layer plastic containers with a capacity range of 200-1200L, compatible with HDPE/HMW-HDPE raw materials. Featuring full automation and high energy efficiency, the machine is certified by CE and SGS, making it widely suitable for mass production of large-scale plastic containers

 

Tabular Parameters

1. Operating Requirements

 

Category Detailed Specifications
Operating Environment Indoor workshop equipped with adequate ventilation; free from magnetic interference; ambient air humidity ≤90%; indoor ambient temperature range: 0–45℃
Workshop Facility Requirements Overhead bridge crane with a minimum height of 7.2m; factory floor foundation with concrete thickness ≥16cm
Power Supply Three-phase four-wire system, 50Hz, voltage range 380V–415V
Cooling Water Supply Inlet water temperature ≤20℃; water pressure ≥0.3Mpa; water consumption rate 30T/H
Compressed Air Source General air supply pressure 0.8Mpa; dedicated air pressure for product molding: 0.2–0.65Mpa
Raw Material Requirement High-density polyethylene (HDPE/HMW-HDPE) only

 

2. Core Equipment Specifications

 

Serial No. Equipment Component Technical Parameters
1 Main Extruder Unit Triple-screw structure with screw diameter 90/90/90mm, length-diameter ratio (L/D) 30:1; matched motor power 55/55/55KW
2 Machine Die Head 55L accumulator-type die head, integrated heating power 70KW
3 Mold Clamping Unit Three-platen structure with dual tie bars; clamping force 1000KN; platen dimension H1700×W1500mm
4 Overall Machine Metrics Total installed power 339KW / average operating power 180KW; machine dimension 8×4×6.3M; net weight 35T
5 Core Production Capacity Material melting capacity 400KG/H; adjustable product layer count: 1–3 layers
6 Control System Options Option 1: Siemens PLC + multi-language touch screen; Option 2: Italy Gefran control system (customer’s selection)

 

3. Key Component Brand Configuration

 

Component Category Adopted Brand/Material
Low-Voltage Electrical Components, PLC & HMI Touch Screen Siemens
Pneumatic Components SNTC, AirTac
Hydraulic Components Taiwan Yuken
Sealing Parts Germany DICHTOMATIK, Taiwan DZ
Screw Drive Motor & Frequency Converter HILECTRO SERVO
Axial Wall Thickness Control System US MOOG (200-point precision control)
Servo Control System Italy PHASE motor, Taiwan DELTA control module, Japan Sumitomo oil pump

 

4. Energy Consumption Parameters

 

Energy Consumption Item Rated Power
Triple Extrusion Motors 165KW (55KW × 3 units)
Main Hydraulic Oil Pump 37KW
Special Servo Pump (Wall Thickness Control) 7.5KW
Extruder Barrel Heating System 60KW
Die Head Heating System 70KW
Auxiliary Cooling Fans 1.875KW (15 units × 0.125KW per unit)
Total Installed Power 361.375KW
Average Operating Power 180KW

 

Product Core Functions

  1. Fully Automated Production Process: Integrates automatic material feeding, precision mold clamping forming, real-time wall thickness adjustment, and robotic finished product extraction. Core production procedures require no manual operation.

  2. High-Precision Process Control: Equipped with MOOG 200-point axial wall thickness controller to ensure uniform wall thickness of finished containers; servo hydraulic control system enables rapid response and stable operation.

  3. Flexible Production Adaptability: Supports production of containers with capacity ranging from 200L to 1200L; 1–3 layer molding modes are freely switchable; compatible with customized product requirements such as 220L double L-ring chemical drums.

  4. Intelligent Operation & Maintenance: Features multi-language human-machine interface, step-by-step heating control function, and built-in fault diagnosis system to simplify daily maintenance and operation.

 

 

Product Competitive Advantages

  1. High Efficiency & Energy Conservation: Reduces raw material consumption by 25%–35% compared with rotational molding machines; the integrated servo system cuts energy usage by over 40%, with an average operational power consumption of only 180kW.

  2. Superior Production Capacity: Material melting capacity reaches 400KG/H, and the overall output is far higher than that of traditional rotational molding equipment of the same type.

  3. Excellent Product Quality: Finished containers have stronger impact resistance than rotational molding products, with high consistency of wall thickness and stable product performance.

  4. Low Labor Cost: Only 2 operators are needed to manage the main machine; the entire production line can be operated with 3–4 staff members.

  5. Comprehensive After-Sales Guarantee: Provides 1-year warranty service, including on-site installation, professional operator training, and mold trial commissioning.

 

Product Distinctive Features

  1. Premium Component Configuration: Core electrical and mechanical components are sourced from renowned global brands including Siemens, MOOG, and Yuken; key structural parts adopt high-grade alloy steel (38CrMoAl) for enhanced durability.

  2. Optimized Structural Design: Three-platen dual tie bar clamping unit, with elevated machine frame design to facilitate mold replacement; independent air supply station and hydraulic station for convenient maintenance and overhaul.

  3. Precise Temperature Control System: Adopts composite temperature control mode combining cast aluminum heating ring, air cooling and water cooling; die head and screw adopt step-by-step heating mode to reduce energy loss.

  4. Safe & Reliable Operation: Equipped with safety protective cover and operation guardrails; can maintain stable operation in the ambient temperature range of 0–45℃ without being affected by magnetic field interference.

  5. Customizable Production Solution: Supports mold customization according to customer-provided drawings and size requirements, suitable for manufacturing various types of large-capacity plastic containers.

 

Application Scenarios

This machine is mainly designed for producing large-capacity plastic containers with a volume range of 200L–1200L, including 220L double L-ring chemical drums, industrial liquid storage tanks, heavy-duty packaging barrels and other products. It is widely applicable to chemical, food, pharmaceutical, environmental protection and other industries, meeting the packaging and storage needs of liquid materials in large-scale production scenarios, and is particularly suitable for high-standard large-capacity plastic container production lines.

Heavy Duty 1000L 3 Layer Customizable Plastic Blow Molding Machine Full Automatic 0

Heavy Duty 1000L 3 Layer Customizable Plastic Blow Molding Machine Full Automatic 1

Heavy Duty 1000L 3 Layer Customizable Plastic Blow Molding Machine Full Automatic 2

 

Contact Details
Jerry

WhatsAPP : +8615866170868