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Custom Injection Blow Molding Machine 3Layer Auto Plastic Blow Molding Equipment

Informazioni di base
Luogo di origine: Parco industriale di Shibu, città di Changyi, provincia dello Shandong, Cina
Marca: XINHENGDA
Numero di modello: 1000 litri 3 strati
Quantità di ordine minimo: 1
Prezzo: Contact me
Tempi di consegna: Gli ordini regolari vengono spediti entro 90 giorni; per prodotti personalizzati, contattatemi per l
Termini di pagamento: L/C, D/A, T/T, Western Union, D/P
Capacità di alimentazione: 90+
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Informazioni dettagliate
Dimensioni della macchina: Compatto/Piccola scala Finitura superficiale: Liscio o strutturato
Opzioni colore: Personalizzabile Applicazioni: Serbatoi di stoccaggio, contenitori, uso industriale
Utilizzo: Applicazioni di soffiaggio Processo di produzione: Stampaggio per soffiaggio
Colore: Trasparente Durabilità: Elevata resistenza agli urti
Finitura superficiale: Liscio Dimensioni: Dimensioni personalizzate disponibili
Misurare: Medio Nome prodotto: Colpo di plastica su larga scala
materiale: plastica Paese di origine: Cina
Evidenziare:

custom injection blow molding machine

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custom plastic blow molding equipment

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plastic injection blow molding machine


Descrizione di prodotto

1000L 3-Layer Auto Plastic Blow Molding Equipment Custom factory high quality

 

  • The screw is engineered with the IKV design principle,which provides high-efficiency melting to achievecomplete material mixing.
  • A frequency conversion motor control system is adopted for the purpose of lowering power usage,A 100-point Moog parison thickness regulator is fitted to the machine, ensuring consistent wall thicknesswhile allowing for 
  • large-span adjustments to the tank's finished weight.
  • Characterized by full automation and simple operation, the device can be run by two female workers; notably,the entire production line only needs a staffing of 3 or 4 people,
  • In comparison with rotomolding equipment, this machine offers enhanced output capacity: it saves 25%-35%more raw materials than rotomolded tanks and exhibits more excellent impact resistance than itsrotomolded counterparts.
    An automated mechanical arm is also included to extract the finished products without manualintervention.

Custom Injection Blow Molding Machine 3Layer Auto Plastic Blow Molding Equipment 0

Product Introduction

The XHD1000L 3-layer full-automatic plastic blow molding machine adopts an IKV-designed screw and servo hydraulic system, combined with a MOOG wall thickness controller. It can produce 1-3 layer plastic containers with a capacity range of 200-1200L, compatible with HDPE/HMW-HDPE raw materials. Featuring full automation and high energy efficiency, the machine is certified by CE and SGS, making it widely suitable for mass production of large-scale plastic containers
 

Tabular Parameters

1. Working Conditions

Classification Detailed Specifications
Operating Surroundings ndoor facility with adequate ventilation; free from magnetic interference; maximum ambient humidity 90%; operating temperature range 0–45℃
Factory Premise Criteria Minimum overhead crane lifting height 7.2m; required concrete thickness for plant foundation no less than 16cm
Electrical Supply 3-phase 4-wire system, 50Hz frequency, voltage range 380V to 415V
Cooling Water Supply Max inlet water temperature 20℃; minimum working water pressure 0.3Mpa; water flow rate 30T/H
Compressed Air Supply Standard air source pressure 0.8Mpa; dedicated forming air pressure range 0.2–0.65Mpa
Raw Material High-density polyethylene (HDPE/HMW-HDPE)

 

2. Core Equipment Overview

No. Item Specifications
1 Extrusion Unit Triple-screw configuration with 90/90/90MM diameter; length-to-diameter (L/D) ratio of 30:1; matched with three 55KW drive motors, totaling 165KW
2 Main Machine Die Head 55L accumulator-type structure; integrated heating system with a rated power output of 70KW
3 Mold Clamping Assembly Three-section frame design equipped with dual tie bars; nominal clamping force reaches 1000KN; fixed platen dimensions are H1700×W1500mm
4 Machine Overall Specifications Installed power: 339KW (total) / 180KW (average operating power); overall physical dimensions: 8×4×6.3 meters; net machine weight: 35 metric tons
5 Key Production Performance Indicators Nominal melting capacity: 400 kilograms per hour; flexible product structure support: configurable 1 to 3 layer molding modes
6 Integrated Control Configuration Two optional systems for customer selection: 1) Siemens PLC combined with multi-language touch screen operation interface; 2) Italy-originated Gefran professional control system

 

3. Key Component Brands

 

Component Category Brand/Material
Low-Voltage Apparatus, PLC, Touch Screen Siemens
Pneumatic Components SNTC & AirTac
Hydraulic Components Taiwan Yuken
Seals Germany DICHTOMATIK, Taiwan DZ
Screw Motor, Frequency Converter HILECTRO SERVO
Wall Thickness Control System US MOOG (200 points)
Servo System Italy PHASE motor, Taiwan DELTA control, Japan Sumitomo oil pump

 

4. Energy Consumption Parameters

Energy Consumption Component
Rated Power Specification
Extrusion Motor Assembly
165KW (composed of 3 units × 55KW each)
Servo Pump (Dedicated for Wall Thickness Regulation)
37KW
Extruder Barrel Heating System
7.5KW (special for wall thickness control)
Extruder Barrel Heating System
60KW
Die Head Heating System 70KW
Cooling Fan Assembly
1.875KW (0.125KW×15)
Total Installed Power
361.375KW
Average Operational Power
180KW

Product Functions

1. Fully Automated Manufacturing Process: Integrating automatic material feeding, integrated molding, real-time wall thickness adjustment and robotic product extraction into a seamless production line, this equipment eliminates manual intervention in all key production phases.
2. High-Precision Control System: Equipped with a MOOG axial wall thickness controller featuring 200 adjustment points, it ensures consistent wall thickness of each container. Supplemented by a servo hydraulic system, it realizes highly responsive and precise process regulation.
3. Versatile Adaptability: The equipment can produce products with capacities ranging from 200L to 1200L, supports flexible switching among 1-layer, 2-layer and 3-layer molding modes, and is compatible with customized requirements such as 220L double L-ring chemical drums.
4. Intelligent Operation and Easy Maintenance: The system is equipped with a multi-language interface, adopts peak-shifting heating and progressive temperature control strategies. In addition, it is designed with built-in fault diagnosis functions and optimized maintenance features to improve operational efficiency.

 

Product Advantages

1. Superior Efficiency & Energy Conservation: This equipment reduces raw material usage by 25%-35% incomparison to rotomolding machines, Additionally, its integrated servo system cuts energy consumption bymore than 40%, with the average operational power draw kept at just 180KW.
2. Exceptional Production Capability; Boasting a melting capacity of 400KG per hour, the unit delivers aproduction output that significantly outperfomms conventional rotational molding equipment.
3, Premium Product Quality; The finished products exhibit stronger impact resistance than thosemanufactured via rotomolding, coupled with a high level of consistency in wall thickness across the entireproduct surface,
4, User-Friendly Operation: Amere two operators are sufficient to manage the main production machine,while the entire production line requires a total staffing of only 3 to 4 personnel.
5. Comprehensive After-Sales Support: The equipment comes with a1-year warranty period, which coverson-site installation, professional technical training for your staff, and dedicated mold commissioning services.

 

Product Features

1.High-end configuration: Core components adopt well-known brands such as Siemens, MOOG and Yuken; materials use high-quality steel like 38CrMoAl.

2.Optimized structure: 3-piece double pull rod clamping unit, elevating machine frame design for easy mold change; independent air station and hydraulic station for convenient maintenance.

3.Precise temperature control: Composite temperature control of cast aluminum heating ring + air cooling + water cooling; peak-shifting heating for die head and screw to reduce energy consumption.

4.Safety and reliability: Equipped with protective cover and guardrail, stable operation in 0-45℃ environment away from magnetic field interference.

5.Flexible customization: Supports mold customization according to customer drawings and sizes, compatible with production of various large-capacity plastic containers.

 

Application Scenarios

Specializing in the production of large-capacity plastic containers with volumes spanning 200L to 1200L, this solution caters to the manufacturing of chemical drums (220L double L-ring drums included), liquid storage tanks, industrial packaging barrels, and more. With broad applicability across the chemical, food, pharmaceutical, and environmental industries, it fulfills the diverse demands of liquid storage, transit, and related scenarios. What sets it apart is its exceptional compatibility with large-scale production lines that demand stringent quality standards for plastic container production

 

Custom Injection Blow Molding Machine 3Layer Auto Plastic Blow Molding Equipment 1

Custom Injection Blow Molding Machine 3Layer Auto Plastic Blow Molding Equipment 2

Custom Injection Blow Molding Machine 3Layer Auto Plastic Blow Molding Equipment 3

 

Dettagli di contatto
Jerry

WhatsApp : +8615866170868