Detail Information

Machine Size:	Compact / Small-scale	Surfacefinish:	Smooth Or Textured
Coloroptions:	Customizable	Applications:	Storage Tanks, Containers, Industrial Use
Usage:	Blow Molding Applications	Manufacturing Process:	Blow Molding
Color:	Transparent	Durability:	High Impact Resistance
Surface Finish:	Smooth	Dimensions:	Custom Sizes Available
Size:	Medium	Productname:	Large-scale Plastic Blow
Material:	Plastic	Country Of Origin:	China
Highlight:	custom injection blow molding machine , custom plastic blow molding equipment , plastic injection blow molding machine

Product Description

1000L 3-Layer Auto Plastic Blow Molding Equipment Custom factory high quality

The screw is engineered with the IKV design principle,which provides high-efficiency melting to achievecomplete material mixing.
A frequency conversion motor control system is adopted for the purpose of lowering power usage,A 100-point Moog parison thickness regulator is fitted to the machine, ensuring consistent wall thicknesswhile allowing for
large-span adjustments to the tank's finished weight.
Characterized by full automation and simple operation, the device can be run by two female workers; notably,the entire production line only needs a staffing of 3 or 4 people,
In comparison with rotomolding equipment, this machine offers enhanced output capacity: it saves 25%-35%more raw materials than rotomolded tanks and exhibits more excellent impact resistance than itsrotomolded counterparts.
An automated mechanical arm is also included to extract the finished products without manualintervention.

Product Introduction

The XHD1000L 3-layer full-automatic plastic blow molding machine adopts an IKV-designed screw and servo hydraulic system, combined with a MOOG wall thickness controller. It can produce 1-3 layer plastic containers with a capacity range of 200-1200L, compatible with HDPE/HMW-HDPE raw materials. Featuring full automation and high energy efficiency, the machine is certified by CE and SGS, making it widely suitable for mass production of large-scale plastic containers

Tabular Parameters

1. Working Conditions

Classification	Detailed Specifications
Operating Surroundings	ndoor facility with adequate ventilation; free from magnetic interference; maximum ambient humidity 90%; operating temperature range 0–45℃
Factory Premise Criteria	Minimum overhead crane lifting height 7.2m; required concrete thickness for plant foundation no less than 16cm
Electrical Supply	3-phase 4-wire system, 50Hz frequency, voltage range 380V to 415V
Cooling Water Supply	Max inlet water temperature 20℃; minimum working water pressure 0.3Mpa; water flow rate 30T/H
Compressed Air Supply	Standard air source pressure 0.8Mpa; dedicated forming air pressure range 0.2–0.65Mpa
Raw Material	High-density polyethylene (HDPE/HMW-HDPE)

2. Core Equipment Overview

No.	Item	Specifications
1	Extrusion Unit	Triple-screw configuration with 90/90/90MM diameter; length-to-diameter (L/D) ratio of 30:1; matched with three 55KW drive motors, totaling 165KW
2	Main Machine Die Head	55L accumulator-type structure; integrated heating system with a rated power output of 70KW
3	Mold Clamping Assembly	Three-section frame design equipped with dual tie bars; nominal clamping force reaches 1000KN; fixed platen dimensions are H1700×W1500mm
4	Machine Overall Specifications	Installed power: 339KW (total) / 180KW (average operating power); overall physical dimensions: 8×4×6.3 meters; net machine weight: 35 metric tons
5	Key Production Performance Indicators	Nominal melting capacity: 400 kilograms per hour; flexible product structure support: configurable 1 to 3 layer molding modes
6	Integrated Control Configuration	Two optional systems for customer selection: 1) Siemens PLC combined with multi-language touch screen operation interface; 2) Italy-originated Gefran professional control system

3. Key Component Brands

Component Category	Brand/Material
Low-Voltage Apparatus, PLC, Touch Screen	Siemens
Pneumatic Components	SNTC & AirTac
Hydraulic Components	Taiwan Yuken
Seals	Germany DICHTOMATIK, Taiwan DZ
Screw Motor, Frequency Converter	HILECTRO SERVO
Wall Thickness Control System	US MOOG (200 points)
Servo System	Italy PHASE motor, Taiwan DELTA control, Japan Sumitomo oil pump

4. Energy Consumption Parameters

Energy Consumption Component	Rated Power Specification
Extrusion Motor Assembly	165KW (composed of 3 units × 55KW each)
Servo Pump (Dedicated for Wall Thickness Regulation)	37KW
Extruder Barrel Heating System	7.5KW (special for wall thickness control)
Extruder Barrel Heating System	60KW
Die Head Heating System	70KW
Cooling Fan Assembly	1.875KW (0.125KW×15)
Total Installed Power	361.375KW
Average Operational Power	180KW

Product Functions

1. Fully Automated Manufacturing Process: Integrating automatic material feeding, integrated molding, real-time wall thickness adjustment and robotic product extraction into a seamless production line, this equipment eliminates manual intervention in all key production phases.

2. High-Precision Control System: Equipped with a MOOG axial wall thickness controller featuring 200 adjustment points, it ensures consistent wall thickness of each container. Supplemented by a servo hydraulic system, it realizes highly responsive and precise process regulation.

3. Versatile Adaptability: The equipment can produce products with capacities ranging from 200L to 1200L, supports flexible switching among 1-layer, 2-layer and 3-layer molding modes, and is compatible with customized requirements such as 220L double L-ring chemical drums.

4. Intelligent Operation and Easy Maintenance: The system is equipped with a multi-language interface, adopts peak-shifting heating and progressive temperature control strategies. In addition, it is designed with built-in fault diagnosis functions and optimized maintenance features to improve operational efficiency.

Product Advantages

1. Superior Efficiency & Energy Conservation: This equipment reduces raw material usage by 25%-35% incomparison to rotomolding machines, Additionally, its integrated servo system cuts energy consumption bymore than 40%, with the average operational power draw kept at just 180KW.
2. Exceptional Production Capability; Boasting a melting capacity of 400KG per hour, the unit delivers aproduction output that significantly outperfomms conventional rotational molding equipment.
3, Premium Product Quality; The finished products exhibit stronger impact resistance than thosemanufactured via rotomolding, coupled with a high level of consistency in wall thickness across the entireproduct surface,
4, User-Friendly Operation: Amere two operators are sufficient to manage the main production machine,while the entire production line requires a total staffing of only 3 to 4 personnel.
5. Comprehensive After-Sales Support: The equipment comes with a1-year warranty period, which coverson-site installation, professional technical training for your staff, and dedicated mold commissioning services.

Product Features

1.High-end configuration: Core components adopt well-known brands such as Siemens, MOOG and Yuken; materials use high-quality steel like 38CrMoAl.

2.Optimized structure: 3-piece double pull rod clamping unit, elevating machine frame design for easy mold change; independent air station and hydraulic station for convenient maintenance.

3.Precise temperature control: Composite temperature control of cast aluminum heating ring + air cooling + water cooling; peak-shifting heating for die head and screw to reduce energy consumption.

4.Safety and reliability: Equipped with protective cover and guardrail, stable operation in 0-45℃ environment away from magnetic field interference.

5.Flexible customization: Supports mold customization according to customer drawings and sizes, compatible with production of various large-capacity plastic containers.

Application Scenarios

Specializing in the production of large-capacity plastic containers with volumes spanning 200L to 1200L, this solution caters to the manufacturing of chemical drums (220L double L-ring drums included), liquid storage tanks, industrial packaging barrels, and more. With broad applicability across the chemical, food, pharmaceutical, and environmental industries, it fulfills the diverse demands of liquid storage, transit, and related scenarios. What sets it apart is its exceptional compatibility with large-scale production lines that demand stringent quality standards for plastic container production

Custom Injection Blow Molding Machine 3Layer Auto Plastic Blow Molding Equipment 1

Custom Injection Blow Molding Machine 3Layer Auto Plastic Blow Molding Equipment 2

Tag:

Place of Origin:	Shibu Industrial Park Changyi City Shandong Province China
Brand Name:	XINHENGDA
Model Number:	1000L 3 Layer

Minimum Order Quantity:	1
Price:	Contact me
Delivery Time:	Regular orders ship in 90 days; for customized products, please contact me for the timeline.
Payment Terms:	L/C,D/A,T/T,Western Union,D/P
Supply Ability:	90+

Custom Injection Blow Molding Machine 3Layer Auto Plastic Blow Molding Equipment