20-125L Capacity Single-Layer Plastic Drum Blow Molder Heavy-Duty Production Supplier
- Engineered around the IKV design principle the custom-machined screw enables high-efficiency plastic melting and achieves thorough homogenization of raw materials
- A variable frequency motor control system is integrated to minimize power consumption and reduce operational costs The machine is equipped with a 100-point Moog parison thickness controller which not only ensures
- uniform wall thickness of finished products but also allows wide-range adjustments to the weight of the molded drums/tanks
- Featuring full automation and intuitive operation the equipment can be operated by just two workers additionally the entire production line only requires a small team of 3–4 personnel for full management
- Compared with rotomolding machines this blow molding unit delivers significantly higher production output it reduces raw material usage by 25%–35% compared to rotomolded tanks and offers much superior impact resistance over rotomolding alternatives The system is also fitted with an automated robotic arm for fully unmanned finished product handling and retrieval
The XHD1000L three-layer fully automatic plastic blow molding machine is equipped with an IKV-designed screw a servo hydraulic system and a
MOOG wall thickness controller It is engineered to produce 1–3 layer plastic containers with a capacity of 200–1200L and is adaptable to HDPE and
HMW-HDPE raw materials Featuring full automation and high energy efficiency and certified by both CE and SGS this machine is perfectly tailored
for the mass batch production of large-size plastic containers
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Parameter Category
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Parameter Name
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Unit
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XHD125-1
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XHD125-2
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XHD125-3
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Machine Performance
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Capacity Range
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L
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20-125
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20-125
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20-125
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Number of Layers
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-
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1
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1-2
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1-3
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Machine Dimension (L×W×H)
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m
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6×2.8×2.5
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6×3×2.5
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6×3×2.5
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Machine Weight
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TON
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10
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12
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14
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Total Power
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KW
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100
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146
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171
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Average Energy Consumption
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KW
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65
|
90
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95
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Extrusion System
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Screw Size
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MM
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100
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90/90
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65/80/65
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Screw L/D Ratio
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-
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25:1
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25:1
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25:1
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Screw Output
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KG/H
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110
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180
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160
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Screw Motor Power
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KW
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37
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30/30
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18.5/30/18.5
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Heating Power
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KW
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16
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32
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40
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Die Head System
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Accumulator Capacity
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L
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7.5
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7.5
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10
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Max Shot Weight
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KG
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5.5
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5.5
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8
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Max Die Core Diameter
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MM
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220
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220
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220
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Heating Power
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KW
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22
|
30
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40
|
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Clamping System
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Max Daylight Between Platens
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MM
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780-1780
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780-1780
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780-1780
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Mold Plate Size
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MM
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1152×930
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1152×930
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1152×930
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Clamping Force
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KN
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200
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200
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200
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Hydraulic System
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Main Pump Motor Power
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KW
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18.5
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18.5
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18.5
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Servo Pump Motor Power
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KW
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5.5
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5.5
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5.5
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1.Fully Automated Production Process: Integrating automatic material feeding, one-step molding, real-time wall thickness correction and robotic product handling into a seamless production line, this equipment eliminates manual intervention across all key manufacturing procedures.
2.High-Precision Control System: Equipped with a MOOG axial wall thickness controller with 200 adjustment nodes, it ensures consistent wall thickness for each finished container. Paired with a servo hydraulic drive system, it realizes highly sensitive and accurate process regulation.
3.Multi-Scenario Compatibility Performance: This machine can produce products with a capacity range of 200L to 1200L, enables flexible switching of 1-layer, 2-layer and 3-layer molding modes, and adapts to customized production needs like 220L double L-ring chemical drums.
4.Smart Operation & Hassle-Free Maintenance: The system is configured with a multi-language operation panel, adopts valley period heating and staged temperature adjustment methods. In addition, it features built-in fault diagnosis functions and optimized maintenance structures, which effectively boost operational efficiency.
1. Fully Automated Production Flow: This machine optimizes the production line by integrating automatic material conveying, one-piece molding, real-time wall thickness inspection, and robotic product retrieval. It removes manual involvement from all critical manufacturing stages.
2. High-Accuracy Control Mechanism: Furnished with a MOOG axial wall thickness controller featuring 200 adjustment nodes, the equipment guarantees uniform wall thickness for every finished container. Combined with a servo hydraulic drive system, it achieves highly responsive and precise process control.
3. Wide-Range Compatibility Capacity: The unit is capable of manufacturing products with capacities from 200L to 1200L, allows flexible switching between 1-layer, 2-layer and 3-layer molding configurations, and caters to customized demands such as 220L double L-ring chemical drums.
4. Intelligent Operation & Easy Maintenance: The system comes with a multilingual operation panel and adopts off-peak heating as well as phased temperature regulation methods. Moreover, it is equipped with built-in fault diagnosis capabilities and optimized maintenance designs, effectively enhancing operational efficiency.
1. Premium Component Selection Key core components are sourced from globally renowned brands like Siemens, MOOG, and Yuken, forging a robust basis for consistent equipment performance. Structural parts are crafted from high-quality alloy steel such as 38CrMoAl, endowing the machine with outstanding sturdiness even amid heavy-load operational scenarios.
2. Improved Structural Configuration The clamping mechanism adopts a three-section dual-tie-rod design, combined with an elevated frame structure that facilitates fast and smooth mold replacement. Additionally, the independent air supply station and hydraulic system are arranged separately, greatly simplifying routine maintenance and fault diagnosis procedures.
3. Precise Temperature Control System A hybrid temperature regulation scheme is employed, integrating cast aluminum heating rings with both air and water cooling modules. Furthermore, a staggered heating method is applied to the die head and screw assemblies, effectively cutting down overall energy consumption during runtime.
4. Reinforced Safety & Stable Operation The equipment is fitted with a complete set of protective covers and safety barriers to safeguard operators. It maintains steady and continuous operation within an ambient temperature range of 0–45℃, and exhibits full resistance to external magnetic field interference.
5. Customized Production Solutions We provide tailored mold development services based on customers’ drawings and dimensional requirements. The machine is also adaptable for manufacturing various large-capacity plastic storage containers, catering to the diverse demands of different application sectors.
Application Scenarios
This production line is dedicated to the production of large-volume plastic containers with a designated capacity range of 200L to 1200L.
Its applicable product portfolio covers chemical packaging drums (including 220L double L-ring models), liquid storage vessels, and industrial packaging barrels. Boasting strong versatility,
it is highly suitable for application in the chemical, food, pharmaceutical and environmental protection industries, and can effectively meet the integrated demands of liquid storage, transportation
and other associated application scenarios. One of its core competitive strengths lies in its excellent compatibility with large-scale production systems, in which stringent standardized quality
standards for plastic container production are fully complied with.
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