Wide-Capacity Industrial Blow Molder for Single-Layer Plastic Drums 20-125L
- The screw is engineered with the IKV design principle,which provides high-efficiency melting to achievecomplete material mixing.
- A frequency conversion motor control system is adopted for the purpose of lowering power usage,A 100-point Moog parison thickness regulator is fitted to the machine, ensuring consistent wall thicknesswhile allowing for
- large-span adjustments to the tank's finished weight.
- Characterized by full automation and simple operation, the device can be run by two female workers; notably,the entire production line only needs a staffing of 3 or 4 people,
- In comparison with rotomolding equipment, this machine offers enhanced output capacity: it saves 25%-35%more raw materials than rotomolded tanks and exhibits more excellent impact resistance than itsrotomolded counterparts.
An automated mechanical arm is also included to extract the finished products without manualintervention.
The XHD1000L 3-layer full-automatic plastic blow molding machine adopts an IKV-designed screw and servo hydraulic system, combined with a MOOG wall thickness controller. It can produce 1-3 layer plastic containers with a capacity range of 200-1200L, compatible with HDPE/HMW-HDPE raw materials. Featuring full automation and high energy efficiency, the machine is certified by CE and SGS, making it widely suitable for mass production of large-scale plastic containers
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Parameter Category
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Parameter Name
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Unit
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XHD125-1
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XHD125-2
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XHD125-3
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Machine Performance
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Capacity Range
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L
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20-125
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20-125
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20-125
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Number of Layers
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-
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1
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1-2
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1-3
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Machine Dimension (L×W×H)
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m
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6×2.8×2.5
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6×3×2.5
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6×3×2.5
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Machine Weight
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TON
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10
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12
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14
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Total Power
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KW
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100
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146
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171
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Average Energy Consumption
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KW
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65
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90
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95
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Extrusion System
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Screw Size
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MM
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100
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90/90
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65/80/65
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Screw L/D Ratio
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-
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25:1
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25:1
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25:1
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Screw Output
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KG/H
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110
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180
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160
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Screw Motor Power
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KW
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37
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30/30
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18.5/30/18.5
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Heating Power
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KW
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16
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32
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40
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Die Head System
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Accumulator Capacity
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L
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7.5
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7.5
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10
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Max Shot Weight
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KG
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5.5
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5.5
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8
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Max Die Core Diameter
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MM
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220
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220
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220
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Heating Power
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KW
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22
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30
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40
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Clamping System
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Max Daylight Between Platens
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MM
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780-1780
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780-1780
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780-1780
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Mold Plate Size
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MM
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1152×930
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1152×930
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1152×930
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Clamping Force
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KN
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200
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200
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200
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Hydraulic System
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Main Pump Motor Power
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KW
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18.5
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18.5
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18.5
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Servo Pump Motor Power
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KW
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5.5
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5.5
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5.5
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1. Fully Automated Production Flow: By integrating automatic material conveying, one-piece molding, real-time wall thickness calibration and robotic product retrieval into a streamlined production line, this equipment removes manual involvement from all critical manufacturing stages.
2. High-Accuracy Control Mechanism: Fitted with a MOOG axial wall thickness regulator boasting 200 adjustment nodes, it guarantees uniform wall thickness for every container. Complemented by a servo hydraulic drive system, it achieves highly responsive and precise process control.
3. Versatile Compatibility Capability: The equipment is capable of manufacturing products with capacities spanning 200L to 1200L, supports flexible switching between 1-layer, 2-layer and 3-layer molding configurations, and is adaptable to customized demands such as 220L double L-ring chemical drums.
4. Intelligent Operation & Convenient Maintenance: The system comes with a multi-language operation interface, adopts off-peak heating and stepwise temperature regulation strategies. Furthermore, it is equipped with built-in fault diagnosis capabilities and optimized maintenance designs, effectively enhancing operational efficiency.
1.Efficiency & Energy Conservation at Its BestThis equipment cuts raw material waste by 25%-35% versus rotomolding machines. Equipped with an integrated servo system, it also reduces energy consumption by more than 40%, with an average operational power of just 180KW.
2.Unmatched Production Power Boasting a 400KG/h melting capacity, this unit outperforms conventional rotomolding equipment by a significant margin in terms of production output.
3.Superior Product Quality Assurance Finished goods offer stronger impact resistance than rotomolded products, plus highly consistent wall thickness across the entire surface.
4.Easy Operation with Minimal Staffing Just 2 operators are enough to run the main production machine, and the entire line only requires a total of 3 to 4 personnel.
5.Comprehensive After-Sales Support Package Enjoy a 1-year warranty for the equipment, covering on-site installation, specialized technical training for your staff, and dedicated mold commissioning services.
1.Premium Component Configuration Key core parts are sourced from internationally renowned manufacturers including Siemens, MOOG, and Yuken, ensuring stable performance. For structural materials, high-grade alloy steel such as 38CrMoAl is adopted to guarantee exceptional durability.
2.Structurally Optimized Design The clamping mechanism features a three-section double-tie-rod structure, paired with an elevated frame design that facilitates quick and efficient mold replacement. Moreover, the independent air supply station and hydraulic system are separately arranged, greatly simplifying daily maintenance and troubleshooting procedures.
3.Precision Temperature Regulation SystemA hybrid temperature control solution is implemented, combining cast aluminum heating rings with both air and water cooling modules. Additionally, a staggered heating strategy is applied to the die head and screw assemblies, effectively minimizing overall energy consumption during operation.
4.Enhanced Safety & Operational ReliabilityThe equipment is fitted with full-set protective enclosures and safety guardrails for operator protection. It can maintain stable and consistent operation within an ambient temperature range of 0-45℃, and is fully resistant to external magnetic field interference.
5.Customizable Production Solutions We offer tailored mold development services based on customers’ provided drawings and dimensional requirements. The machine is also compatible with the production of a wide variety of large-volume plastic storage containers to meet diverse application needs.
Application Scenarios
This production line is dedicated to the manufacturing of large-volume plastic containers, with a specified capacity range of 200L to 1200L. Its application scope covers a diverse array of products, including chemical packaging drums (encompassing 220L double L-ring models), liquid storage tanks, and industrial-grade packaging barrels. Boasting extensive adaptability, it is well-suited for deployment in the chemical, food, pharmaceutical, and environmental protection sectors, effectively addressing the comprehensive requirements of liquid storage, transportation, and other relevant application scenarios. A key competitive advantage lies in its outstanding compatibility with large-scale production lines, where rigorous and standardized quality criteria for plastic container manufacturing are strictly enforced.
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