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High Precision 6Layer 1000L Automatic Extrusion Blow Moulding Machine Professional

Βασικές πληροφορίες
Τόπος καταγωγής: Βιομηχανικό Πάρκο Shibu Changyi City, επαρχία Shandong Κίνα
Μάρκα: XINHENGDA
Αριθμό μοντέλου: 1000L 6 στρώσεων
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Όροι πληρωμής: L/C, D/A, T/T, Western Union, D/P
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1000l automatic extrusion blow moulding machine

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automatic extrusion blow moulding machine professional

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precision automatic extrusion blow molding machine


Περιγραφή προϊόντων

Professional 6-Layer 1000L High-Precision Industrial Auto Blow Molding Machine

 

Product Introduction

Identified as the SKJ 1000L Fully Automatic Plastic Blow Molding Machine (Model: XHD1000L Six-Layer), this piece of equipment is a high-performance multi-layer plastic forming machine engineered for industrial applications. It is equipped with an IKV-designed screw that ensures highly efficient plastic melt plastification and uniform material mixing for consistent production quality.
 
Integrated with premium core components like the Moog 100-point parison wall thickness control system, Siemens PLC control module, Taiwan Yuken hydraulic components, Japan Sumitomo oil pumps and Italian Phase servo system, this blow molding machine achieves precise and reliable molding parameter regulation throughout the production process.
 
Featuring full automation in its operational design, the machine delivers intuitive and easy operation: it only needs 2 female operators for standalone operation, and the entire associated production line requires a total of just 3 to 4 personnel for full-scale running.
 
When compared with rotational molding machines, it presents distinct competitive strengths including a higher production output, 25%-35% savings in raw material consumption, and enhanced impact resistance of the finished products. This industrial blow molding machine is also certified with CE and ISO9001:2008, meeting international quality and safety standards.
 

Tabular Parameters

Operating Condition Parameters

Item
Specific Requirements
Working Environment
Indoor workshop use with good ventilation; bridge crane height ≥ 9m; plant foundation concrete ≥ 18cm; away from magnetic fields; humidity ≤ 90%; indoor temperature 0-45℃
Power Source
3-phase 4 wires 50Hz, 380V-415V
Cooling Water
Water temperature ≤ 20℃; water pressure ≥ 0.3Mpa; water consumption 50T/H
Air Source
Air source pressure 0.8Mpa; air pressure for product forming 0.2-0.4Mpa
Raw Material
High Density Polyethylene (HDPE/HMW-HDPE)

 

(2) Equipment Overview Parameters

No.
Item
Specific Parameters
1
Extruder
80/65/65/65/65/80
2
Machine Die Head
50L six layers accumulator type die head (bigger than other factories)
3
Clamping Unit
3 pieces type clamping unit with 2 pull bars
4
Machine Frame
Machine frame with elevator
5
Material Loader
Three Spring feeding machine
6
Blow Unit
Multifunction blow seat
7
Robot
Adjustable robot
8
Hydraulic System
Delta servo main hydraulic unit and Wall thickness control small hydraulic unit
9
Pneumatic System
Xinhengda pneumatic control system
10
Electric System
Siemens PLC electric system
11
Power
Total load 354.5 kw, average consumption 210 kw
12
Machine Dimension (L×W×H)
7×8×6.5 (unit: meter)
13
Machine Weight
50 TON
14
Product Range
200-1000L Horizontal Tank and 1200L Vertical Tank
15
Melting Capacity
350 KGS/Hour
16
Product Layers
1 to 6

 

(3) Detailed Parameters of Core Components

1. Extruder Parameters

Category
Item
Specific Parameters
Screw and Barrel
Screw Diameter/L/D/Material
80/65/65/65/65/80; 30:1; 38CrMoAl (both screw and barrel)
Driving Motors and Inverter
Motor Brand/Power/Inverter
HT HILECTRO; 45KW/30KW/30KW/30KW/30KW/45KW; DELTA SERVO CONTROL
Gear Box
Brand/Hard Surface Hardness/Water Cooling
JIANGYIN GEAR; 250/200/200/200/200/250; Separated heat exchanger
Temperature Control
Heaters/Heating Zone/Heating Power/Cooling System
Cast aluminum heating ring (cost twice that of ceramic); 26; 48KW; Barrel heating zone with cover and cooling fan, feeding zone with water cooling unit

 

2. Machine Die Head Parameters

Category
Item
Specific Parameters
Accumulator
Style/Volume/Material
Four layers accumulator; 50L/38KG; 38CrMoAl & 45# steel
Material Pushing and Thickness Control Cylinder
Model/Working Pressure/Working Temperature/Oil Temperature Control
2-in-1 cylinder; ≤16 mpa; ≤70°C; Water-cooled plate to reduce cylinder temperature
Die Pin and Core Pin
Material/Size
45# steel; Matching products
Temperature Control
Heaters Style/Power
High efficient ceramic heating ring; 90KW

 

3. Clamping Unit Parameters

Category
Item
Specific Parameters
Unit Style
-
3 pieces type clamping unit with 2 pull bars
Clamping Board
Board Type/Platen Size/Daylight Between Platens/Material
Multi-row screw template; H1700×W1500; 800-2400MM; 45# steel & A3 steel
Clamping Cylinder
Working Pressure/Clamping Force
≤21mpa; 1000KN
Mould Changing Unit
Driving Type/Moving Distance
Hydraulic; 1600

 

4. Key System Configuration Parameters

System Name
Core Parameters
Hydraulic System
Stack-up servo hydraulic station (energy saving >40%); Oil tank size 1000L; Water cooling; Pump & Valve: Yuken Taiwan; Wall thickness control: Servo valve control, Motor: Siemens
Pneumatic System
Separate Pneumatic Station; Pneumatic Valve: SNTC & AIRTAC; Valves centrally arranged for easy maintenance
Electric Control System
Siemens PLC + Touch Screen; Multi-language interface (Chinese, English + Customer's local language); Peak Shifting and Progressive Heating Method; SSR (AC contactor for high-temperature areas)
Feeding System
Spring model feeding unit (applicable to various materials, no filter needed); Power: 4KW×6
Blow Seat
Five functions: air blowing/exhausting, sealing, stretching, lifting (stroke 500MM), horizontal adjustment
Robot
Four functions: forward/backward, clamping/unclamping, cooling, height adjustment

 

Product Functions

1. Raw Material Processing  Equipped with an IKV-designed screw that enables high-efficiency melt plastification and uniform material mixing, with a rated melting capacity reaching 350 KGS/Hour for continuous production efficiency.

2. Precision Molding Control  Adopted a Moog 100-point parison wall thickness control unit to ensure consistent parison wall thickness and wide-range adjustability of tank weight; a Siemens PLC control system is integrated to realize accurate regulation of core processing parameters including temperature and pressure.

3. Fully Automated Production Line  Integrates full-automatic feeding, mold clamping, blow molding and mold locking functions for unmanned inter-process operation; only 2 female operators are required for on-site machine operation, and the entire production line needs a total of just 3-4 working staff for full operation.

4. Flexible Production Adaptability  Supports the manufacturing of 1 to 6 layer plastic products, applicable for producing 200-1000L horizontal storage tanks and 1200L vertical storage tanks; a hydraulic mold changing mechanism is configured for quick and convenient mold replacement to switch production specifications.

5. Comprehensive Auxiliary Support Features intelligent temperature control with peak shifting and progressive heating modes, multi-group cooling systems, and full-set safety protection devices including protective enclosures and safety guardrails; the blow seat and robotic component support multi-directional position adjustment to match the production requirements of different product specifications.

 

Product Advantages

1. Energy Efficiency  Adopted a variable frequency control motor system paired with a servo hydraulic system, delivering a low average energy consumption level and reducing power usage by more than 40% compared with traditional equipment; it also features high plasticizing efficiency, with production output notably exceeding that of rotational molding machines.

2. Raw Material Saving  It cuts raw material consumption by 25%-35% when producing tanks in contrast to rotational molding processes, effectively reducing the overall production costs for manufacturing enterprises.

3. High Product Quality  The finished plastic products feature uniform wall thickness and much better impact resistance than rotational molding-molded tanks; core components selected from well-known top brands ensure stable equipment operation and consistent quality of the produced goods.

4. Easy Operation  Achieves fully automated operation with a low operational difficulty level; the multi-language operation interface is customized for users in different regions; the equipment’s optimized structural design also makes daily maintenance and routine upkeep simple and convenient.

5. Wide Adaptability  Able to produce plastic tanks of various specifications and multi-layer structures, it is compatible with HDPE and HMW-HDPE raw materials, and can meet the storage demands of different industrial fields and application scenarios.

 

Product Features

1. Premium Core Components Key parts are sourced from top-tier global and domestic manufacturers, such as Siemens electrical assemblies, Moog wall thickness regulation systems, Yuken hydraulic components, Sumitomo oil pumps, and Italian Phase servo units. This high-quality component integration ensures the equipment’s dependable performance and extended operational lifespan.
2. User-Centric Structural Design A lifting framework is incorporated for hassle-free operation and maintenance; a multi-row screw template facilitates easy fixture mounting; pneumatic valves are centrally positioned for simplified upkeep; and a multi-lingual control interface meets the demands of users across different regions.
3. Energy Efficiency & Eco-Friendliness The combination of a servo system and frequency conversion control drastically reduces energy consumption; high raw material utilization rate minimizes waste generation; and a high-efficiency cooling system further curtails unnecessary energy dissipation.
4. Safety & Operational Stability Full-set protective enclosures and guardrails are fitted to ensure operational safety; multiple detection and control mechanisms ward off malfunctions like overloading and overheating. A 1-year warranty is offered, with professional engineers providing on-site installation, commissioning, and training to secure long-term stable running.
5. Powerful Customization Capability It can adjust product layers and specifications according to customer needs, with fast and simple mold replacement. AC contactors suitable for high-temperature zones are available to adapt to diverse environmental working conditions.

 

Production process

High Precision 6Layer 1000L Automatic Extrusion Blow Moulding Machine Professional 0

Application Scenarios

1.This 1000L six-layer automatic plastic blow molding machine is mainly engineered for producing 200-1000L horizontal storage tanks and 1200L vertical storage tanks. Fabricated with HDPE/HMW-HDPE materials, the finished products deliver excellent corrosion resistance and impact resistance, and are widely utilized in the following areas:

2.Industrial Liquid Storage: Containing acid-alkali solutions in the chemical field, lubricants in the machinery sector, cleaning agents in the electronics industry, and other industrial liquids.

3.Agricultural Applications: Storing agricultural irrigation water, pesticide dilutions, fertilizer blends, and other farming supplies.

4.Municipal & Civil Settings: Urban secondary water supply tanks, domestic water storage equipment in communities, schools and hospitals, as well as chemical storage tanks for sewage treatment facilities.

5.Other Fields: Raw material storage in the food industry (such as edible oils, semi-finished fruit juices), electrolyte storage in the new energy industry, and other sectors requiring high safety and stability of storage tanks.

High Precision 6Layer 1000L Automatic Extrusion Blow Moulding Machine Professional 1

High Precision 6Layer 1000L Automatic Extrusion Blow Moulding Machine Professional 2

High Precision 6Layer 1000L Automatic Extrusion Blow Moulding Machine Professional 3

 

Στοιχεία επικοινωνίας
Jerry

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