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Professional Water Tank Blow Moulding Machine Full Automatic Plastic Blow Molding Equipment

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উৎপত্তি স্থল: শিবু শিল্প পার্ক Changyi শহর Shandong প্রদেশ চীন
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বিশেষভাবে তুলে ধরা:

professional water tank blow moulding machine

,

automatic plastic blow molding equipment

,

professional plastic blow molding equipment


পণ্যের বর্ণনা

Professional Production of XHD1000L Full-Automatic Plastic Blow Molding Equipment

Product Introduction

The XHD1000L Full-Automatic Plastic Blow Molding Machine comes in two configurations: the single-screw variant (XHD1000FZ single screw) and the twin-screw alternative (XHD1000FZ double screw). Engineered specifically for float manufacturing processes, this unit utilizes HDPE and HMW-HDPE as its primary raw materials, boasting fully automated workflows, elevated production capacity, and efficient raw material utilization. Holding both CE and SGS certifications, it includes complimentary on-site installation, commissioning services and hands-on training, paired with a 12-month comprehensive warranty covering the entire machine and its associated molds.
 
Professional Water Tank Blow Moulding Machine Full Automatic Plastic Blow Molding Equipment 0

 

Tabular Parameters

1. Working Conditions

Working Conditions Specific Requirements
Operating Environment Indoor workshop with good ventilation; overhead crane height ≥9m; plant foundation concrete ≥10cm; away from magnetic fields; humidity ≤90%; temperature 0-45℃
Power Supply 3-phase 4-wire 50Hz, 380V-415V
Cooling Water Water temperature ≤20℃; water pressure ≥0.3Mpa; water consumption 50T/H
Air Source Air source pressure 0.8Mpa; air pressure for product forming 0.2-0.4Mpa
Raw Material High-density polyethylene HDPE/HMW-HDPE

 

2. Equipment Overview

No. Item Single Screw Configuration Double Screw Configuration
1 Extruder 140MM, L/D ratio 30:1 120/120MM, L/D ratio 30:1
2 Machine Die Head 35L 26KGS, high-efficiency ceramic heating ring 35L 26KGS, high-efficiency ceramic heating ring
3 Clamping Unit 3-piece type clamping unit with 2 pull bars, clamping force 1000KN 3-piece type clamping unit with 2 pull bars, clamping force 1000KN
4 Machine Frame Elevating machine frame Elevating machine frame
5 Material Loader Spring-type feeding machine (2.2KW) Spring-type feeding machine (2.2KW)
6 Blow Seat Multi-function blow seat (5 functions: air blowing/exhausting, sealing, etc.) Multi-function blow seat (5 functions: air blowing/exhausting, sealing, etc.)
7 Robot Adjustable 4-function robot (forward/backward movement, cooling, etc.) Adjustable 4-function robot (forward/backward movement, cooling, etc.)
8 Hydraulic System Taiwan Delta servo-controlled main hydraulic station + wall thickness control small hydraulic station Taiwan Delta servo-controlled main hydraulic station + wall thickness control small hydraulic station
9 Electrical System Siemens PLC/Italy Gefran control system (optional) Siemens PLC/Italy Gefran control system (optional)
10 Machine Power Total power 252.375KW, average power 134KW Total power 346KW, average power 176KW
11 Machine Dimension (L×W×H) 8×4×6.3M 8×4×6.3M
12 Machine Weight 25TON 30TON
13 Melting Capacity 280KGS 280KGS
14 Product Layers 1 layer 1 layer

 

3. Core Components Material & Configuration

Components Material/Configuration
Screw/Barrel 38CrMoAl
Die Pin/Core Pin 45# steel
Accumulator 38CrMoAl & 45# steel (35L/26KGS)
Hydraulic Components Taiwan Yuken pumps and valves
Pneumatic Components STNC & AirTac pneumatic valves
Low-Voltage Apparatus Siemens (contactors, circuit breakers, etc.)
Wall Thickness Control System Japan MOOG 200-point axial wall thickness controller
Servo System Delta servo motor, Italy PHASE servo control, Japan Sumitomo servo oil pump

 

Product Core Functions

1.Material Processing: IKV-designed screw achieves efficient plasticization and uniform mixing, with a melting capacity of 280KGS.

2.Molding Control: Moog 200-point wall thickness controller ensures uniform product thickness and supports wide-range weight adjustment.

3.Automatic Operation: Robot automatically takes out products; 5-function blow seat completes air blowing, exhausting, sealing and other processes, achieving full automation.

4.Temperature Control: Peak-shifting progressive heating method, separate temperature control for die head and screw, reducing energy consumption.

5.Easy Maintenance: Independent pneumatic station and manifold design for convenient inspection and operation, with tidy and unobstructed pipelines.

 

Product Competitive Advantages

1.Cost Efficiency: Cuts down raw material consumption by 25%-35% in contrast to rotational molding tanks; the variable frequency control system helps lower overall power usage.

2.Enhanced Productivity: Boasts higher production output than rotational molding equipment; the full production line needs merely 3–4 workers for operation, while a standalone unit can be managed by two female staff members.

3.Optimal Product Quality: Delivers finished goods with far superior impact resistance over rotational molding tanks, along with outstanding consistency in wall thickness.

4.Stable Component Setup: Incorporates premium parts from renowned manufacturers including Siemens, Delta and MOOG, which guarantees exceptional operational stability.

5.Comprehensive After-sales Support: Provides complimentary on-site installation and professional training, a 1-year warranty period, as well as free replacement parts for troubleshooting and maintenance.

 

Product Distinctive Features

1.Structural Design: Elevating machine frame, multi-row screw hole backplate, easy mold change (hydraulic drive, moving distance 1600MM), suitable for various float production.

2.Precise Control: Taiwan Delta servo hydraulic system with fast response and pressure rise, saving over 40% energy; PLC automatic temperature control, multilingual operation interface (including customer's native language).

3.Durable Material: Core components adopt high-quality materials such as 38CrMoAl and 45# steel; cast steel elevator, Schneider solid-state relay (AC contactor for high-temperature areas).

4.Safety & Stability: Equipped with machine protective cover and guardrail; dual protection of cooling system (barrel air cooling + feeding area water cooling), adapting to indoor environment of 0-45℃.

 

Application Scenarios

Specifically engineered for the production of float products, it is applicable to large-batch manufacturing of HDPE float items such as maritime buoys, vessel floats and floating bodies for water-borne platforms, with wide application in aquaculture industry, marine engineering projects, ship supporting facilities and other domains.

 

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