Λεπτομερής ενημέρωση

Τύπος:	Πολυ στρώματα	Αυτοματοποίηση:	Αυτόματο
Τύπος μηχανής:	Σχηματοποίηση χτυπήματος εξώθησης	Κατάσταση:	Νέος
τύπος χύτευσης με εμφύσηση:	Τυποποίηση με εξάντληση	Υλική εφαρμογή:	PP/PE/LDPE/HDPE/LLDPE/ABS/PETG/PC/PS
Επισημαίνω:	industrial auto blow molding machine , 1000l extrusion blow machine , professional extrusion blow machine

Περιγραφή προϊόντων

High-Precision 6-Layer 1000L Professional Industrial Auto Blow Molding Machine

Product Introduction

The product is designated as the SKJ 1000L Full-Automatic Plastic Blow Molding Machine (Model: XHD1000L six layers), a high-efficiency multi-layer plastic forming device. It incorporates an IKV-engineered screw, which guarantees high-efficiency melt plasticization and homogeneous material blending.

Fitted with key core components including the Moog 100-point parison wall thickness control system, Siemens PLC control unit, Taiwan Yuken hydraulic parts, Japan Sumitomo oil pumps, and Italian Phase servo system, this machine realizes accurate molding regulation.

Boasting full-automatic operational capability, it features user-friendly operation—merely 2 female workers are required to handle the machine, and the entire production line needs only 3 to 4 staff members in total.

In comparison with rotational molding machines, it offers prominent advantages such as higher production capacity, 25%-35% raw material conservation, and superior impact resistance. The product has been awarded CE and ISO9001:2008 certifications.

Tabular Parameters

Operating Condition Parameters

Item	Specific Requirements
Working Environment	Indoor workshop use with good ventilation; bridge crane height ≥ 9m; plant foundation concrete ≥ 18cm; away from magnetic fields; humidity ≤ 90%; indoor temperature 0-45℃
Power Source	3-phase 4 wires 50Hz, 380V-415V
Cooling Water	Water temperature ≤ 20℃; water pressure ≥ 0.3Mpa; water consumption 50T/H
Air Source	Air source pressure 0.8Mpa; air pressure for product forming 0.2-0.4Mpa
Raw Material	High Density Polyethylene (HDPE/HMW-HDPE)

(2) Equipment Overview Parameters

No.	Item	Specific Parameters
1	Extruder	80/65/65/65/65/80
2	Machine Die Head	50L six layers accumulator type die head (bigger than other factories)
3	Clamping Unit	3 pieces type clamping unit with 2 pull bars
4	Machine Frame	Machine frame with elevator
5	Material Loader	Three Spring feeding machine
6	Blow Unit	Multifunction blow seat
7	Robot	Adjustable robot
8	Hydraulic System	Delta servo main hydraulic unit and Wall thickness control small hydraulic unit
9	Pneumatic System	Xinhengda pneumatic control system
10	Electric System	Siemens PLC electric system
11	Power	Total load 354.5 kw, average consumption 210 kw
12	Machine Dimension (L×W×H)	7×8×6.5 (unit: meter)
13	Machine Weight	50 TON
14	Product Range	200-1000L Horizontal Tank and 1200L Vertical Tank
15	Melting Capacity	350 KGS/Hour
16	Product Layers	1 to 6

(3) Detailed Parameters of Core Components

1. Extruder Parameters

Category	Item	Specific Parameters
Screw and Barrel	Screw Diameter/L/D/Material	80/65/65/65/65/80; 30:1; 38CrMoAl (both screw and barrel)
Driving Motors and Inverter	Motor Brand/Power/Inverter	HT HILECTRO; 45KW/30KW/30KW/30KW/30KW/45KW; DELTA SERVO CONTROL
Gear Box	Brand/Hard Surface Hardness/Water Cooling	JIANGYIN GEAR; 250/200/200/200/200/250; Separated heat exchanger
Temperature Control	Heaters/Heating Zone/Heating Power/Cooling System	Cast aluminum heating ring (cost twice that of ceramic); 26; 48KW; Barrel heating zone with cover and cooling fan, feeding zone with water cooling unit

2. Machine Die Head Parameters

Category	Item	Specific Parameters
Accumulator	Style/Volume/Material	Four layers accumulator; 50L/38KG; 38CrMoAl & 45# steel
Material Pushing and Thickness Control Cylinder	Model/Working Pressure/Working Temperature/Oil Temperature Control	2-in-1 cylinder; ≤16 mpa; ≤70°C; Water-cooled plate to reduce cylinder temperature
Die Pin and Core Pin	Material/Size	45# steel; Matching products
Temperature Control	Heaters Style/Power	High efficient ceramic heating ring; 90KW

3. Clamping Unit Parameters

Category	Item	Specific Parameters
Unit Style	-	3 pieces type clamping unit with 2 pull bars
Clamping Board	Board Type/Platen Size/Daylight Between Platens/Material	Multi-row screw template; H1700×W1500; 800-2400MM; 45# steel & A3 steel
Clamping Cylinder	Working Pressure/Clamping Force	≤21mpa; 1000KN
Mould Changing Unit	Driving Type/Moving Distance	Hydraulic; 1600

4. Key System Configuration Parameters

System Name	Core Parameters
Hydraulic System	Stack-up servo hydraulic station (energy saving >40%); Oil tank size 1000L; Water cooling; Pump & Valve: Yuken Taiwan; Wall thickness control: Servo valve control, Motor: Siemens
Pneumatic System	Separate Pneumatic Station; Pneumatic Valve: SNTC & AIRTAC; Valves centrally arranged for easy maintenance
Electric Control System	Siemens PLC + Touch Screen; Multi-language interface (Chinese, English + Customer's local language); Peak Shifting and Progressive Heating Method; SSR (AC contactor for high-temperature areas)
Feeding System	Spring model feeding unit (applicable to various materials, no filter needed); Power: 4KW×6
Blow Seat	Five functions: air blowing/exhausting, sealing, stretching, lifting (stroke 500MM), horizontal adjustment
Robot	Four functions: forward/backward, clamping/unclamping, cooling, height adjustment

Product Functions

1. Raw Material Handling: Utilizes an IKV-engineered screw to achieve high-efficiency melt plasticization and homogeneous material blending, boasting a melting capacity of 350 KGS/Hour.

2. Accurate Molding Regulation: Fitted with a Moog 100-point parison wall thickness controller to guarantee consistent wall thickness and broad-range adjustment of tank weight; Integrated with a Siemens PLC system for precise regulation of temperature, pressure and other key parameters.

3. Fully Automated Production: Incorporates automatic feeding, clamping, blow molding and mold locking functions; Mere 2 female operators are needed for machine operation, while the entire production line requires 3-4 staff members.

4. Versatile Adaptability: Supports the production of 1-6 layer products, suitable for 200-1000L horizontal tanks and 1200L vertical tanks; Equipped with a hydraulic mold change mechanism for convenient mold replacement.

5. Auxiliary Assurance: Comes with intelligent temperature control (Peak Shifting and Progressive Heating), multiple cooling systems, and safety protections (protective covers and guardrails); The blow seat and robot feature multi-directional adjustment to accommodate different product specifications.

Product Advantages

1. Energy Efficiency Equipped with a variable frequency control motor system combined with a servo hydraulic system, it features a low average energy consumption rate and cuts energy use by over 40% versus conventional machinery; boasting high plasticizing efficiency, its output is significantly higher than that of rotational molding machines.

2. Raw Material Saving It achieves 25%-35% raw material savings in contrast to rotational molding tanks, effectively lowering the overall production expenditure for manufacturers.

3. High Product Quality The finished products have a uniform wall thickness and far superior impact resistance compared with rotational molding tanks; key components sourced from top-tier brands guarantee stable equipment running performance and consistent quality of the manufactured products.

4. Easy Operation Realizing fully automated operation with a low operational threshold; the multi-language operating interface is tailored for users across various regions; the rational structural design of the equipment also facilitates convenient daily maintenance and upkeep.

5. Wide Adaptability Capable of manufacturing plastic tanks in multiple specifications and multi-layer structures, it is compatible with HDPE/HMW-HDPE raw materials and can satisfy the storage requirements of diverse industrial sectors.

Product Features

1. High-End Core Components Vital components are selected from renowned international and domestic brands, including Siemens electrical systems, Moog wall thickness control systems, Yuken hydraulic parts, Sumitomo oil pumps, and Italian Phase servo systems—all working together to ensure the equipment’s reliability and long service life.

2. Humanized Structural Design A lifting frame is configured for effortless operation and upkeep; a multi-row screw template enables easy fixture installation; pneumatic valves are centrally arranged for convenient maintenance; and a multi-language interface caters to the needs of users from various regions.

3. Energy Conservation and Environmental Protection The integration of a servo system and frequency conversion control significantly cuts down energy consumption; high raw material utilization minimizes waste output; and an efficient cooling system further reduces unnecessary energy loss.

4. Safety and Stability Complete protective covers and guardrails are equipped to ensure operational safety; multiple detection and control mechanisms prevent faults such as overloading and overheating; a 1-year warranty is provided, with professional engineers offering on-site installation, commissioning, and training to guarantee long-term stable operation.

5. Strong Customization Adaptability It can adjust product layers and specifications based on customer requirements, with simple and quick mold replacement; AC contactors suitable for high-temperature areas are available to adapt to diverse environmental conditions.

Production process

Application Scenarios

This 1000L six-layer full-auto plastic blow molding machine is primarily designed for manufacturing 200-1000L horizontal storage tanks and 1200L vertical tanks. Crafted from HDPE/HMW-HDPE materials, the end products boast outstanding corrosion resistance and impact resistance, finding extensive application across the following fields:

Industrial Liquid Storage: Holding acid-alkali solutions in the chemical sector, lubricating oils in the machinery industry, cleaning agents in the electronic industry, and other industrial fluids.

Agricultural Uses: Storing agricultural irrigation water, pesticide diluents, fertilizer mixtures, and other agricultural supplies.

Municipal & Civil Scenarios: Urban secondary water supply tanks, domestic water storage facilities in communities, schools and hospitals, as well as chemical storage tanks for sewage treatment plants.

Other Applications: Raw material storage in the food industry (e.g., edible oils, semi-finished fruit juices), electrolyte storage in the new energy sector, and other fields that demand high safety and stability of storage tanks.

Professional Industrial Auto Blow Molding Machine High Precision 6 Layer 1000L Extrusion Blow Machine 1

Professional Industrial Auto Blow Molding Machine High Precision 6 Layer 1000L Extrusion Blow Machine 2

ετικέτα:

Τόπος καταγωγής:	Βιομηχανικό Πάρκο Shibu Changyi City, επαρχία Shandong Κίνα
Μάρκα:	XINHENGDA
Αριθμό μοντέλου:	1000L 6 στρώσεων

Ποσότητα παραγγελίας min:	1
Τιμή:	Contact me
Χρόνος παράδοσης:	Οι τακτικές παραγγελίες αποστέλλονται σε 90 ημέρες. για προσαρμοσμένα προϊόντα, επικοινωνήστε μαζί μ
Όροι πληρωμής:	L/C, D/A, T/T, Western Union, D/P
Δυνατότητα προσφοράς:	90+

Professional Industrial Auto Blow Molding Machine High Precision 6 Layer 1000L Extrusion Blow Machine

industrial auto blow molding machine

1000l extrusion blow machine

professional extrusion blow machine

Product Introduction

Tabular Parameters

Operating Condition Parameters

(2) Equipment Overview Parameters

(3) Detailed Parameters of Core Components

1. Extruder Parameters

2. Machine Die Head Parameters

3. Clamping Unit Parameters

4. Key System Configuration Parameters

Product Functions

Product Advantages

2. Raw Material Saving It achieves 25%-35% raw material savings in contrast to rotational molding tanks, effectively lowering the overall production expenditure for manufacturers.

3. High Product Quality The finished products have a uniform wall thickness and far superior impact resistance compared with rotational molding tanks; key components sourced from top-tier brands guarantee stable equipment running performance and consistent quality of the manufactured products.

4. Easy Operation Realizing fully automated operation with a low operational threshold; the multi-language operating interface is tailored for users across various regions; the rational structural design of the equipment also facilitates convenient daily maintenance and upkeep.

5. Wide Adaptability Capable of manufacturing plastic tanks in multiple specifications and multi-layer structures, it is compatible with HDPE/HMW-HDPE raw materials and can satisfy the storage requirements of diverse industrial sectors.

Product Features

Production process

Application Scenarios

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