Heavy-Duty 1000L 3-Layer Full-Automatic Customizable Plastic Blow Molding Machine

Heavy-Duty 1000L 3-Layer Full-Automatic Customizable Plastic Blow Molding Machine

• The screw adopts IKV design, with high potency melt to make sure the material wellmixed.
  
• Adopt frequency control of motor system to reduce the power consumption.-Adopt Parison thickness controller Moog 100 points, to make thickness even andadjust the tank weight in big span.
• Fully automatic, easy to operate, two women can operate machine, whole productionline need 3 or 4 person only.
  
• High output versus Roto molding machine-Save raw material 25% -35% versus Roto tanks.
• Perfect impact resistance versus Roto tanks.-The mechanical arm can take out the product automatically.

Product Introduction

Tabular Parameters

1. Operating Requirements

2. Core Equipment Specifications

3. Key Component Brand Configuration

4. Energy Consumption Parameters

Product Core Functions

1. Fully Automated Production Process: Integrates automatic material feeding, precision mold clamping forming, real-time wall thickness adjustment, and robotic finished product extraction. Core production procedures require no manual operation.

2. High-Precision Process Control: Equipped with MOOG 200-point axial wall thickness controller to ensure uniform wall thickness of finished containers; servo hydraulic control system enables rapid response and stable operation.

3. Flexible Production Adaptability: Supports production of containers with capacity ranging from 200L to 1200L; 1–3 layer molding modes are freely switchable; compatible with customized product requirements such as 220L double L-ring chemical drums.

4. Intelligent Operation & Maintenance: Features multi-language human-machine interface, step-by-step heating control function, and built-in fault diagnosis system to simplify daily maintenance and operation.

Product Competitive Advantages

1. High Efficiency & Energy Conservation: Reduces raw material consumption by 25%–35% compared with rotational molding machines; the integrated servo system cuts energy usage by over 40%, with an average operational power consumption of only 180kW.

2. Superior Production Capacity: Material melting capacity reaches 400KG/H, and the overall output is far higher than that of traditional rotational molding equipment of the same type.

3. Excellent Product Quality: Finished containers have stronger impact resistance than rotational molding products, with high consistency of wall thickness and stable product performance.

4. Low Labor Cost: Only 2 operators are needed to manage the main machine; the entire production line can be operated with 3–4 staff members.

5. Comprehensive After-Sales Guarantee: Provides 1-year warranty service, including on-site installation, professional operator training, and mold trial commissioning.

Product Distinctive Features

1. Premium Component Configuration: Core electrical and mechanical components are sourced from renowned global brands including , MOOG, and Yuken; key structural parts adopt high-grade alloy steel (38CrMoAl) for enhanced durability.

2. Optimized Structural Design: Three-platen dual tie bar clamping unit, with elevated machine frame design to facilitate mold replacement; independent air supply station and hydraulic station for convenient maintenance and overhaul.

3. Precise Temperature Control System: Adopts composite temperature control mode combining cast aluminum heating ring, air cooling and water cooling; die head and screw adopt step-by-step heating mode to reduce energy loss.

4. Safe & Reliable Operation: Equipped with safety protective cover and operation guardrails; can maintain stable operation in the ambient temperature range of 0–45℃ without being affected by magnetic field interference.

5. Customizable Production Solution: Supports mold customization according to customer-provided drawings and size requirements, suitable for manufacturing various types of large-capacity plastic containers.

Application Scenarios

This machine is mainly designed for producing large-capacity plastic containers with a volume range of 200L–1200L, including 220L double L-ring chemical drums, industrial liquid storage tanks, heavy-duty packaging barrels and other products. It is widely applicable to chemical, food, , environmental protection and other industries, meeting the packaging and storage needs of liquid materials in large-scale production scenarios, and is particularly suitable for high-standard large-capacity plastic container production lines.